高速气流冲击式粉体表面改性装置——HYBRIDIZATION系统及应用

利用高速气流冲击法进行粉体/粉体系表面改性技术,是迄今为止各种粉体材料开发中最为引人注目的技术之一。HYBRIDIZATION(下称HYB)系统是利用高速气流冲击法对微粉体进行干式/机械化处理,是使材料复合化的最实用的装置,可对各类有机物、无机物、金属等进行广泛组合,通用性很强,适用于许多行业领域。从本文所述的系统构成、型式,有关的典型球形化处理的运转特性,利用复合化高温粉体测定被处理粉体表面温度,利用颜料改变色调等的处理特点及该系统的适用性等(一部分是从已发表的学术论文及专利上摘录的),可以说明HYB系统的概况。     

Production of antimicrobially active silk proteins by use of metal‐containing dyestuffs

The work presented here discusses a new technique for preparing silk fibers and films with persistent antimicrobial activity through use of metallic dyestuffs during the fiber dyeing process. The length of the silk fibers investigated contracted when the fibers were immersed in concentrated neutral salt solutions, such as calcium or potassium nitrate, at elevated temperature levels. The birefringence and molecular orientation of the silk fibroin molecules became less ordered by the action of the neutral salt solutions, resulting in increased dyestuff absorption. Subsequently, contracted silk fibers were dyed with metallic dyestuffs containing Cr or Cu for the purpose of obtaining silk fibers with antimicrobial activity. Silk fibers dyed with metallic dyestuffs showed significant antimicrobial activity against the plant pathogen Cornebacterium and the human pathogen Coli bacillus. Tensile strength of the silk fibers after the salt shrinking and dyeing processes did not show a significant change, whereas the elongation at break was increased slightly. The techniques described here for preparing significantly active antimicrobial silk fibers are effective and economic ways of providing new materials for industrial and biomedical applications. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1181–1188, 2002     

Carbon fiber from natural biopolymer Bombyx mori silk fibroin with iodine treatment

Carbon fibers were prepared from silk fibers after an iodine treatment and the carbon yield, fiber morphology, structure and mechanical properties were investigated. A single or multi-step carbonization process was used for the preparation. In the single step process, silk fibroin (SF) fibers were heated from 25 to 800 °C with a heating rate of 5 °C min⁻¹ under Ar atmosphere. However, the carbon fiber obtained was partially melted and was too fragile to handle. For better performance, SF fibers were treated with iodine vapor at 100 °C for 12 h and untreated and iodinated SF fibers were heated from 25 to 800 °C by a multi-step carbonization process, which was defined based on the optimum thermal degradation rate of silk. In this multi-step process, the carbon fibers obtained from iodinated SF were structurally intact and stable in appearance, and the carbon yield achieved was ca. 36 wt.%, much higher than the value for untreated SF. X-ray diffraction, Raman spectroscopy and transmission electron microscopic observation revealed that the obtained carbon fibers from both untreated and iodinated SFs had a basically amorphous structure. The strength of carbon fibers prepared from iodinated SF using the multi-step carbonization was considerably increased compared to that of untreated SF. According to viscoelastic measurement, by heating above 280 °C the iodine introduced intermolecular cross-linking of the SF, and its melt flow was inhibited which produced a higher yield and better performance of the carbon fiber.     

Interfacial Reactions between Sapphire and Silver—Copper—Titanium Thin Film Filler Metal

Wetting and brazing studies of sputtering-deposited, submicrometer thin film filler metal in an Ag—Cu—Ti/Al₂O₃ system were performed. The interfacial reaction layer between the filler metal and Al₂O₃ was investigated. It is possible to make a brazing joint even with a reaction layer of less than 100 nm thickness. Different types of interfacial reaction layers were observed when the Ti content in the filler metal was varied. The Cu—Ti—O system compounds were observed in the samples with high wetting capabilities, but not in the sample with low wetting characteristics. It was found that these compounds are substances that promote effective brazing.     

Effect of inhibitors on ω-and (ω-1)-hydroxylation of lauric acid by frog liver microsomes

To investigate the involvement of different cytochrome P-450 monooxygenases in fatty acid hydroxylation in frog liver microsomes, the effect of various inhibitors of cytochrome P-450 monooxygenases on the ω- and (ω-1)-hydroxylation of laurate was examined. The ω/ω-1-hydroxylation ratios were changed significantly by various levels of carbon monooxide (CO) inhibition; the formation of ω-hydroxylaurate was more sharply inhibited by various levels of CO than was the formation of (ω-1)-hydroxylaurate. On the contrary, metyrapone inhibited only the formation of (ω-1)-hydroxylaurate and stimulated the formation of ω-hydroxylaurate. 7,8-Benzoflavone as well as CO was more inhibitory to the ω-hydroxylation of laurate. At low concentrations of KCN (0.2 and 0.1 mM), the (ω-1)-hydroxylase activity was stimulated, but both the ω- and (ω-1)-hydroxylase activities were inhibited at the higher concentrations (5–10 mM). The effect of drugs and hydroxylaurate isomers on the ω- and (ω-1)-hydroxylation was also examined. Aminopyrine showed a stimulative effect on ω-hydroxylase activity and no effect on the (ω-1)-hydroxylase activity, whilep-nitroanisole inhibited the (ω-1)-hydroxylase activity and showed almost no effect on the ω-hydroxylase activity. 12-Hydroxylaurate inhibited both the ω- and (ω-1)-hydroxylase activities, but the ω-hydroxylase activity was inhibited to a much greater extent. 11-Hydroxylaurate had no effect on either hydroxylation. These findings strongly support the hypothesis that different cytochrome P-450 species are involved in the hepatic microsomal hydroxylation of laurate at ω- and (ω-1)-positions in the frog.     

New multicolor and rewritable holographic polymer film for three‐dimensional holographic display

We have developed a new multicolor holographic polymer film. Our holographic polymer film contains 3‐[(2,4,6‐trichloro)azo]‐9H‐carbazole‐9‐ethanol (A‐1) and poly(methyl methacrylate). The holographic polymer film can be recorded with a holographic image without applying an external electric field. The diffraction efficiency was 57% at A‐1 with a 20 wt% of dope ratio. The writable holographic image writing for the holographic polymer film step used the silver halide photographic emulsion master plate 532‐nm laser beam under the nonelectric field. After the copy hologram is formed, our holographic polymer film can be displayed in red and green holographic images. Even though our holographic polymer film is rewritten over 200 times, the diffraction efficiency does not fall. As the holographic polymer film is manufactured using roll‐to‐roll techniques, although still in a laboratory scale in this study, it has a strong possibility of being manufactured in larger sizes with lower cost.     

Reaction and diffusion of reactive disperse dye in nylon 6

The diffusion of a reactive disperse dye with a vinylsulfonyl group accompanied by simultaneous reaction with the amino end groups in nylon 6 was examined by the method of cylindrical film roll at 70°C and pH 2.2–8.0. The experimental diffusion profiles of the active and fixed species of the dye in nylon 6 were confirmed to be described by the diffusion equation accompanied by the chemical reaction with substrate taking the limited amount of the end groups into account, where the active species of dye were assumed to react only with the free base of amino end groups. The completion of the reaction with the amino end groups was observed in the first layer from the surface at pH 6.0–8.0. The value of diffusion coefficient was constant (8.0 × 10^?10 cm²/s) at all the pH's. The product of the second-order rate constant, k₂, of reaction of the dye and the dissociation constant, K_a, of the amino end groups was constant (k₂K_a = 4.0 × 10^?9 s^?1) at pH 2.2–8.0. The k₂ values of the reaction with various substrates for vinylsulfonyl and monochlorotriazinyl-reactive dyes were compared and the practical dyeing conditions were discussed.     

Effects of amino acid replacements around the reactive site of chicken ovomucoid domain 3 on the inhibitory activity toward chymotrypsin and trypsin

We have previously shown that replacing the P1-site residue(Ala) of chicken ovomucoid domain 3 (OMCHI3) with a Met or Lysresults in the acquisition of inhibitory activity toward chymotrypsinor trypsin, respectively. However, the inhibitory activitiesthus induced are not strong. In the present study, we introducedadditional amino acid replacements around the reactive siteto try to make the P1-site mutants more effective inhibitorsof chymotrypsin or trypsin. The amino acid replacement AspTyrat the P2' site of OMCHI3(P1Met) resulted in conversion to a35000-fold more effective inhibitor of chymotrypsin with aninhibitor constant (K_i) of 1.17x10^–11 M. The K_i valueof OMCHI3(P1Met, P2'Ala) indicated that the effect on the interactionwith chymotrypsin of removing a negative charge from the P2'site was greater than that of introducing an aromatic ring.Similarly, enhanced inhibition of trypsin was observed whenthe AspTyr replacement was introduced into the P2' site of OMCHI3(P1Lys).Two additional replacements, AspAla at the P4 site and ArgAlaat the P3' site, made the mutant a more effective inhibitorof trypsin with a K_i value of 1.44x10^–9 M. By contrast,ArgAla replacement at the P3' site of OMCHI3(P1Met, P2'Tyr)resulted in a greatly reduced inhibition of chymotrypsin, andAspAla replacement at the P4 site produced only a small changewhen compared with a natural variant of OMCHI3. These resultsclearly indicate that not only the P1-site residue but alsothe characteristics, particularly the electrostatic properties,of the amino acid residues around the reactive site of the proteaseinhibitor determine the strength of its interactions with proteases.Furthermore, amino acids with different characteristics arerequired around the reactive site for strong inhibition of chymotrypsinand trypsin.     

High-temperature oxidation of pure titanium in CO2 and Ar-10%CO2 atmospheres

The oxidation behavior of pure titanium has been investigated in the temperature range of 1000 K to 1300 K in CO₂ or Ar-10%CO₂. Optical microscopy, electron probe microanalyses, and X-ray measurements on the oxide scales formed during oxidation indicate that their structures are nearly independent of temperature and the corrosion atmosphere. The scales consisted of two layers, an external one and an internal one, having a rutile (TiO₂) structure. The parabolic rate law was confirmed for growth of the external scale and the permeation depth of oxygen in titanium with apparent activation energies of 266 and 226 kJ/mol, respectively. The rate-determining diffusion species in the oxidation processes are discussed.     

Probability of precision micro-machining of insulating Si3N4 ceramics by EDM

Electrical discharge machining (EDM) is used as a precision machining method for the electrically conductive hard materials with a soft electrode material. But recently we succeeded to machine on insulating material by EDM. The technology is named as an assisting electrode method. The EDMed surface is covered with the electrical conductive layer during discharge. The layer holds the electrical conductivity during discharge. For micro-EDM, the wear of tool electrode becomes lager ratio than the normal machining. So the micro-machining is extremely difficult to get the precision sample.

In this paper to obtain a fine and precise ceramics sample, some trials were carried out considering the EDM conditions, tool electrodes material and assisting electrode materials. Insulating Si₃N₄ ceramics were used for workpiece. The machining properties were estimated by the removal rate and tool wear ratio. To confirm the change of micro-machining process, the discharge waveforms were observed. The micro-machining of the Ø0.05 mm hole could be machined with the commercial sinking electrical discharge machine.