Hazelett生产线熔炼工艺探讨

探讨了采用Hazelett生产线,从原料到合格铝液各道工序的操作要求;特别是采用电解铝液,对每道工序操作时间和铝液质量控制提出严格要求。通过实际生产,对现有熔炼炉配置、设备台数、精炼设备配置作了详细阐述,对每道工序要达到的铝液净化参数提出严格要求,经过6次净化提纯,基本满足Hazelett铸机要求,并对熔炼设备配置的不足提出合理化建议。     

Development of mobile miniature natural gas liquefiers

With increasing consumption of natural gas (NG), small NG reservoirs, such as coalbed methane and oil field associated gas, have recently drawn significant attention. Owing to their special characteristics (e.g., scattered distribution and small output), small-scale NG liquefiers are highly required. Similarly, the mixed refrigerant cycle (MRC) is suitable for small-scale liquefaction systems due to its moderate complexity and power consumption. In consideration of the above, this paper reviews the development of mobile miniature NG liquefiers in Technical Institute of Physics and Chemistry (TIPC), China. To effectively liquefy the scattered NG and overcome the drawbacks of existing technologies, three main improvements, i.e., low-pressure MRC process driven by oil-lubricated screw compressor, compact cold box with the new designed heat exchangers, and standardized equipment manufacturing and integrated process technology have been made. The development pattern of “rapid cluster application and flexible liquefaction center” has been eventually proposed. The small-scale NG liquefier developed by TIPC has reached a minimum liquefaction power consumption of about 0.35 kW·h/Nm³. It is suitable to exploit small remote gas reserves which can also be used in boil-off gas reliquefaction and distributed peak-shaving of pipe networks.     

空气预热器实时监控系统堵塞可视化性能研究

针对电站锅炉回转式空气预热器运行时上下表面不可见的问题，本文提出了一种视频监控与故障分析系统，可直接监测转子表面情况。该系统通过视频监控获取图像，结合改进的Retinex算法对其进行处理，实现了以下2个功能:1）能分析积灰程度以判断转子堵塞 情况；2）与温度场融合实时显示转子表面热点分布以预防二次燃烧。该系统已应用于某600 MW机组，实现了在热态环境下对空气预热器转子积灰程度、热点分布、堵塞程度的估算与可视化，大大提高了空气预热器运行的可靠性。     

火电机组负荷分配中多源不确定性因素影响分析

不确定性因素存在于火电机组负荷分配中，影响机组负荷分配、节能环保目标。本文综合考虑负荷预测不确定性、机组煤耗率不确定性与其CO2排放系数不确定性，分别构建火电机组一次能源消耗成本与CO2排放量最小目标下的火电机组负荷优化分配模型；以此为基础，引入析因分析方差分解方法，量化多源不确定性因素单独与交互作用下对节能、环保目标的影响程度。结果表明:负荷预测不确定性对火电机组节能、环保目标影响最为显著，相对影响程度分别为51.13%、62.70%；机组煤耗特性及其CO2排放系数影响次之，相对影响程度分别为47.58%、34.95%。此研究结果对不确定性条件下电力系统负荷分配具有借鉴价值。     

小像元红外探测器读出电路设计研究

介绍了基于SMIC 0.18 μm 3.3 V工艺设计研究的第一款小像元红外探测器读出电路,间距10 μm,规模1024×1024。文章详细介绍了像素输入级以及列级、输出级运放的设计,为提高线性摆伏,设计选用了低阈值NMOS管nmvt 33,仿真分析证明低阈值管nmvt 33的噪声性能优于普通管n 33；版图设计对关键信号线和敏感点采取隔离处理措施,对像元间串扰进行了仿真分析,有效控制了信号串扰。电路经测试使用各项功能正常,最大电荷处理能力达到4.3 Me-,动态范围≥65 dB,读出速率达到10 MHz,性能指标满足设计要求。     

Anchoring single Pt atoms on hollow Ag3VO4 spheres for improved activity towards photocatalytic H2 evolution reaction

The high cost of noble metal catalysts has been a great bottleneck for the catalyst industry. Using the noble metal at a single-atom level for catalytic applications could dramatically decrease the cost. The impacts of single Pt atoms on the photocatalytic performance of Ag₃VO₄ have been investigated and reported. In this report, single Pt atoms were anchored on the surface of Ag₃VO₄ (AVO) as a cocatalyst, and the resultant composite photocatalyst has been studied for photocatalytic H₂ production from water driven by visible light. The as-prepared AVO particles are hollow nanospheres in the monoclinic phase with a bandgap of 2.20 eV. The light absorption edge of AVO/Pt is slightly red-shifted compared to that of the pristine AVO, indicating more visible light absorption of AVO/Pt. The XPS peaks of Ag, V, and Pt exhibit a significant shift after AVO and Pt get into contact, suggesting the strong interaction between the surface Ag and V atoms, and single Pt atoms. After 3-h illumination, the photocatalytic H₂ evolution amount from AVO/Pt is improved up to 1400 μmol, which is 2.8 times that on the bare AVO. Such efficient photocatalytic H₂ evolution on AVO/Pt is still maintained after five reaction cycles. The better photocatalytic performance of AVO/Pt has been attributed to the more efficient visible light utilization and the lower interfacial charge transfer resistance, as demonstrated in the DRS and EIS spectra. The presence of the surface Pt atoms also leads to a higher amount of reactive radicals, which could efficiently promote the surface redox reactions.     

水文序列相依变异识别的RIC定阶准则——以自回归模型为例

水文过程相依性是水文变异的主要表现形式之一,应用自回归模型对其进行拟合时合理确定模型阶数是一个难点问题。本文在分析AIC和BIC准则的基础上,提出了一种以原序列与其相依成分的相关系数作为拟合度指标,同时借用信息熵形式的函数式,作为模型不确定性度量指标的自回归模型定阶准则(简称RIC准则)。以AR(1)、AR(2)、AR(3)和AR(4)模型为例进行统计试验,将不同序列长度下该准则的定阶准确率与其他定阶准则进行比较,试验结果表明,RIC准则对于上述模型均具有较好的适应性,且定阶准确率远高于AIC准则,其中对于前三阶模型RIC准则优于BIC准则,但四阶模型略低于BIC准则。RIC准则的优势是可以同时满足模型定阶、相依程度分级与模型检验的需求,将其应用于实测水文序列分析,结果显示,该准则能较准确地识别自回归模型的阶数,且符合提出的"相依有变异而残差无变异的最小阶数"的检验标准。     

马钢张庄矿高压辊磨机装配工艺研究

针对马钢张庄矿高压辊磨机辊套疲劳断裂严重、对辊精度不能满足生产要求等问题，马钢重机公司根据张庄矿实际生产要求对对辊进行国产化，国产化内容包括辊轴、辊套等零部件的新制以及装配工艺攻关，通过技术研发同时结合实际生产经验，成功对高压辊磨机辊套与辊轴以及辊轴与轴承进行装配，完成了张庄矿高压辊磨机整对对辊的国产化，为该型设备后续生产及优化提供了理论和实践参考依据。