工业炉内火焰图像在线检测系统及其试验

要实现工业炉内三维温度场的可视化,必须采集炉内的辐射图像。用两只火焰图像探测器和相应的计算机图像采集处理系统,在武钢热轧带钢厂3#加热炉中进行了火焰图像在线检测的试验研究。首先介绍了系统的硬件特别是探头的冷却系统配置情况;随后进行烧嘴调试试验,检验了系统的运行情况,特别是检验了探头摄取的图像质量,良好的图像质量为下一步图像处理和三维温度场可视化提供了有效的保证。     

通用变频器控制系统的探讨

本文分析了目前流行的通用变频器的两种控制方式,并对矢量控制和直接转矩控制方案作了比较和探讨,最后给出实现高性能通用变频器的途径.     

同步牵引发电机滑环烧损的原因分析与预防措施

1前言同步牵引发电机滑环工作状态的好坏对机车的正常运行起着极其重要的作用。机车运行中同步牵引发电机滑环与电刷之间产生火花是常见的故障,若不及时消除,可导致发电机滑环烧损,严重时造成机破,对机车安全运行造成直接威胁。分析内燃机车在运用过程中同步牵引发电机滑环烧损     

3-D Elasticity Solutions of Layered Rectangular Plates Subjected to Thermo-Loads

According to the exact three-dimensional (3D) thermoelasticity theory, the elasticity solution of the simply-supported layered rectangular plates subjected to steady temperature loads was studied. An analytical method was developed to solve the temperature, stress and displacement fields in the plate. Firstly, the general solutions of the temperature, displacements and stresses in a simply-supported isotropic layer were obtained by solving the 3-D heat conduction equation and the 3-D equations of elasticity respectively, which were expressed in the form of double Fourier series. Then, the temperature, displacement and stress relationships between the upper surface and the lower surface of the isotropic layer were derived. Based on the continuity of the temperature, the heat flux, the displacements and the stresses on the interface of two adjacent layers with different material properties, the recursive formulae of temperature, displacements and stresses between the bottom layer and the top layer of the layered plate were obtained by using the transfer matrix method. The unknown coefficients in the solutions for every layer were uniquely determined by the upper surface and lower surface conditions of the plate. The distributions of the temperature, displacements and stresses in the plate were given by substituting the unknown coefficients obtained back to the recurrence formulae and the solutions. The convergence of the solutions was checked with respect to the number of the terms of series. Comparing the results with those obtained from the finite element method, the correctness of the present method was verified. Finally, the effects of surface temperatures, plate thickness, layer number and material properties of each layer on the distributions of the temperature, displacements and stresses in the plates were discussed in detail.     

百万千瓦级汽轮机转子轮槽蠕变分析

随着汽轮机进汽参数的不断提高和机组效率的提升,转子因高温而引起的蠕变失效将演变成一个大问题而亟须解决。以某百万千瓦超超临界汽轮机中压缸转子为研究对象,采用商用软件ABAQUS,计算了在多轴应力状态下的蠕变应变,并分析了可能影响转子蠕变应变的因素。计算分析表明,在当前设计状态下,转子中心以及轮槽的蠕变应变都能满足设计要求,但转子进汽端蠕变应变对温度较为敏感。所以为了使该区域温度能更加合理的分布,需要做好整机的热力及通流设计。     

GK1C型机车闸瓦偏磨的原因分析及处理

针对GK1C型机车由于采用杠杆系统制动的基础制动装置,在机车运行中摆动较大造成的闸瓦偏磨现象进行原因分析,并采取有效措施,基本解决了此问题。     

LD29FZL型柴油机达到EPA Tier 4标准的优化研究

阐述了LD29FZL型柴油机满足高排放限值要求的优化方法,对发动机的燃油系统(泵端压力、喷油提前角、喷油嘴参数和喷油器总成开启压力),进气系统和燃烧系统进行了优化匹配,研究结果表明,CO,NOx+HC和颗粒(PM)值得到了有效降低,使该型发动机满足了EPA Tier 4排放限值要求。     

MSR局部结构的流固耦合有限元分析

基于汽水分离再热器(MSR)局部减薄失效问题,采用ANSYS Workbench有限元分析软件建立流固耦合有限元模型,研究工况中MSR的流体流场和壳体应力分布,探讨补焊对MSR局部结构的影响。模拟结果显示,补焊前的残余应力分布情况与实际减薄情况相符;补焊后MSR局部结构的残余应力分布更加均匀。     

双斜式点火炉在红土镍矿烧结机上的应用

介绍了我国红土镍矿资源现状及其在不锈钢冶炼中的应用,提出了使用普通点火炉的烧结机所存在的问题,并通过技术改造,采用双斜式点火保温炉,提高了烧结矿质量,节约了能耗,降低了生产成本,取得了良好效果。     

双水箱太阳能热水系统的水位关系研究

为了解决工程中常因双水箱太阳能热水系统的设计不当造成的水箱溢水等问题,论文基于强制循环式双水箱太阳能热水系统,通过分析研究系统运行中双水箱的水位变化,给出了两水箱间可能出现的最大水位差与连通管管径之间的函数关系。同时,对应用示例的计算与分析,给出了相应的预留空间大小、连接管管径以及各相关管口的高度位置。本研究对于工程上设计确定双水箱预留空间大小、连通管管径、各相关管口的高度位置具有理论指导意义。