Replication characterization in injection molding of microfeatures with high aspect ratio: Influence of layout and shape factor

In this work, both experimental study and numerical simulation were carried out to investigate the replication capability and flow behavior of polymeric melt inside microchannels with high aspect ratio. For this purpose, a mold insert with microchannels having different layouts (parallel and transverse to the main flow direction) and various cross sectional shapes (triangle, rectangle, and semicircle) was designed and fabricated. The filled length and surface morphology of the microfeatures molded under different conditions were characterized using scanning electron microscope and optical microscope. It was found that the cross sectional shape had clear influence on the filled length of the microfeatures, with a dependence on the mold layout. Moreover, serious hesitation of polymeric flows in microchannels took place in the transverse layout, which led to eccentric line defects. However, such defects were not observed in the parallel layout. At last, the specific mechanisms of how the cross sectional shape affected the replication capability and how the line defects in the microfeatures' surface formed were discussed. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Energy shaping plus damping injection control for a class of chemical reactors

Traditionally, stabilization of chemical reacting systems has been achieved with linear P or PD compensation schemes. Practical and numerical results have showed that classical linear compensation can yield acceptable performance. On the other hand, recent years have witnessed the emergence of systematic feedback control strategies based on energy and port-interconnected systems. These approaches exploit the physical structure of the chemical reactor to construct compensation schemes with physical appealing. The aim of this work is to show that traditional PD compensation for CSTRs can be interpreted in terms of mechanical system analogies. In the line of energy shaping plus damping injection for robotic systems, it is shown that proportional feedback is a type of potential energy shaping to accommodate a unique equilibrium point. On the other hand, derivative control acts as a damping injector for the energy balance within the chemical reactor. The stability proof uses a novel approach to convert the temperature dynamics into a second-order systems where the mechanical analogies become more evident. In this way, the stability analysis can be performed with singular perturbation methods with a Lyapunov function for the energy balance derived from a “potential plus kinetics” energy construction.     

Colour assays: An inside look into Alentejo traditional limewash paintings and coloured lime mortars

A series of colour assays were conducted taking into account old bibliographic recommendations and oral testimony regarding traditional lime painting technology from the Alentejo (South Portugal) region. The main objectives were: (a) the colorimetric analysis of paintings made with different limewash preparation methods; (b) the comparison between natural processed red and yellows ochre pigments (“home made” and from industrial origin) and synthetic iron oxides in different concentrations and lime proportions; (c) the evaluation of the colorimetric CIELAB coordinates during the lime carbonation process in coloured mortars and limewashes. The results shows that the evolution of L*, a*, and b* during the carbonation process is independent of pigment concentration and paint thickness but dependent of pigment composition and finishing technique (lime painting or coloured mortar). They also emphasize the importance of surface appearance attributes and its influence on the colorimetric parameters. © 2010 Wiley Periodicals, Inc. Col Res Appl, 36, 61–71, 2011     

Highly stable Fe/γ‐Al2O3 catalyst for catalytic wet peroxide oxidation

BACKGROUND: A highly stable Fe/γ‐Al₂O₃ catalyst for catalytic wet peroxide oxidation has been studied using phenol as target pollutant. The catalyst was prepared by incipient wetness impregnation of γ‐Al₂O₃ with an aqueous solution of Fe(NO₃)₃· 9H₂O. The influence of pH, temperature, catalyst and H₂O₂ doses, as well as the initial phenol concentration has been analyzed. RESULTS: The reaction temperature and initial pH significantly affect both phenol conversion and total organic carbon removal. Working at 50 °C, an initial pH of 3, 100 mg L^?1 of phenol, a dose of H₂O₂ corresponding to the stoichiometric amount and 1250 mg L^?1 of catalyst, complete phenol conversion and a total organic carbon removal efficiency close to 80% were achieved. When the initial phenol concentration was increased to 1500 mg L^?1, a decreased efficiency in total organic carbon removal was observed with increased leaching of iron that can be related to a higher concentration of oxalic acid, as by‐product from catalytic wet peroxide oxidation of phenol. CONCLUSION: A laboratory synthesized γ‐Al₂O₃ supported Fe has shown potential application in catalytic wet peroxide oxidation of phenolic wastewaters. The catalyst showed remarkable stability in long‐term continuous experiments with limited Fe leaching, < 3% of the initial loading. Copyright © 2010 Society of Chemical Industry     

Comparison of relative viscosity measurement of polyvinylpyrrolidone in water by glass capillary viscometer and differential dual‐capillary viscometer

The relative viscosity (RV) of polyvinylpyrrolidone (PVP) with different molecular weights was measured with a glass capillary viscometer and with a differential dual‐capillary viscometer in water at different concentrations. For the differential dual‐capillary viscometer, RV increases with a decreasing flow rate, especially for high molecular weight PVP at a 1% concentration. A good agreement in the RV between the two methods can be obtained for PVP with different molecular weights and at various concentrations if an appropriate flow rate is selected for the differential dual‐capillary viscometer. Special precaution is needed when using the differential dual‐capillary viscometer to measure the viscosity of a pure solvent. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1312–1315, 2002     

Ionomer composites based on sepiolite/hydrogenated poly(styrene butadiene) block copolymer systems

Ionomeric composites based on sepiolite and hydrogenated poly(styrene butadiene) block copolymer were obtained and characterized from a microstructural and electrical point of view. Before blending, because of the high silanol group concentration in the sepiolite, the latter could be organophilized with suitable coupling agents. The resulting materials were easily processed into thin films or membranes 0.2–0.4 mm thick, their conductivity in some cases approaching 10^?1 S/cm. Their suitability for film formation and good electrical properties indicate potential applications as electrolytes in polymer fuel cells. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3512–3519, 2002     

Characteristics of a NaOH-Activated Blast Furnace Slag Blended with a Fine Particle Silica Waste

Mortars of blast furnace slag blended with a geothermal silica waste at various replacement levels of 0%, 5%, 10%, 15%, and 20% were cured for up to 90 days. The binder was activated by 6 wt% Na₂O equivalent of sodium hydroxide. Lime was added as an activating agent and also to promote pozzolanic reaction with the silica. It was found that the presence of the silica waste increased the reactivity of the cementitious materials, as measured by means of nonevaporable water. The compressive strength was increased in the presence of the silica, except at the highest replacement level of 20%, the optimum silica replacement was that of 5%–10%. The microstructures of blended slag showed less porosity than those of neat slag mortars. The lime was completely consumed after 90 days of hydration.     

Screening of Soluble Rhodium Nanoparticles as Precursor for Highly Active Hydrogenation Catalysts: The Effect of the Stabilizing Agents

We report the preparation of rhodium nanoparticles (NPs) stabilized by 1-octadecanethiol (ODT), polyvinyl alcohol (PVA), and tetraoctylammonium bromide (TOAB), and their application for hydrogenation catalysis. The three metal–ligand systems correspond to different mechanism of NPs stabilization via strong covalent linkage, chemisorbed atoms and electrostatic interactions, respectively. We found a strong effect of the interaction between the stabilizer and the surface of the metal nanoparticle on the catalytic activity. The Rh NPs were studied as soluble nanoparticle catalysts and as precursors for the synthesis of supported catalysts. All catalysts were tested in the hydrogenation of cyclohexene under similar conditions as a model reaction. Generally, Rh–ODT NPs were inactive, Rh–PVA NPs exhibited distinct activities in solution (aqueous biphasic catalysis) and as a supported catalyst, and Rh–TOAB NPs exhibited similar activities in solution and after immobilization. This last result opens the opportunity for the preparation of highly active Rh NP catalysts both in solution and as a heterogeneous catalyst. Additionally, the stability of the nanoparticles depends on the choice of ligand and on the functionalization of the support surface before immobilization. By optimizing the catalyst synthesis and reaction conditions, turnover frequencies as high as 700,000 h^?1 where observed for stable and recyclable catalyst.