Modelling and process development for gaseous separation with silicone‐coated polymeric membranes

This paper proposes a permeance equation for vapour–permanent gas mixtures in a silicone‐coated polymeric membrane. The equation was derived from the Arrhenius relationship by combining an apparent activation energy and interaction parameter. Accurate values of transmembrane flux were obtained by incorporating this proposed equation, which was dependent on temperature and feed composition. The equation parameters were correlated with the experimental data of eight mixtures consisting of hydrocarbons such as ethylene, ethane, propylene and propane with nitrogen covering a broad range of temperature and concentration. A numerical integration scheme was used for developing a crossflow model utilizing the above equation, which allowed the estimation of product properties including the membrane plasticization cases. The study also reports examples of implementation of this approach in potential industrial applications for the recovery of ethylene and propylene from nitrogen.     

Preparation and characterization of microcapsules containing linseed oil and its use in self-healing coatings

Effectiveness of linseed oil filled microcapsules was investigated for healing of cracks generated in paint/coatings. Microcapsules were prepared by in situ polymerization of urea–formaldehyde resin to form shell over linseed oil droplets. Characteristics of these capsules were studied by FTIR, TGA/DSC, scanning electron microscope (SEM) and particle size analyzer. Mechanical stability was determined by stirring microcapsules in different solvents and resin solutions. Cracks in a paint film were successfully healed when linseed oil was released from microcapsules ruptured under simulated mechanical action. Linseed oil healed area was found to prevent corrosion of the substrate.     

Transient thermal behaviour of a cylindrical wood particle during devolatilization in a bubbling fluidized bed

This work proposes a transient heat transfer model to predict the thermal behaviour of wood in a heated bed of sand fluidized with nitrogen. The 2-D model in cylindrical coordinates considers wood anisotropy, variable fuel properties, fuel particle shrinkage, and heat generation due to drying and devolatilization. The influence of initial fuel moisture content, thermal diffusivity, particle geometry, shrinkage, external heat transfer coefficient, chemical reaction kinetics and heats of reaction on temperature rise is presented. The cylindrical wood particles chosen for the study have length (l) = 20 mm, diameter (d) = 4 mm and l = 50 mm and d = 10 mm, both having an aspect ratio (l/d) of 5. The bed temperature is 1123 K. The model prediction is validated using measurements obtained from literature. The temperature rise in the wood particle is found to be sensitive to changes in the moisture content and thermal diffusivity and heat of reaction (in larger particles) while it is less sensitive to the external heat transfer coefficient and chemical kinetics. Also shrinkage is found to have a compensating effect and it does not have any significant influence on the temperature rise. Beyond an aspect ratio of three, the wood particle behaves as a 1-D cylinder.     

Modification of dextran through the grafting of N‐vinyl‐2‐pyrrolidone and studies of physicochemical phenomena in terms of metal‐ion uptake,swelling capacity,and flocculation

The optimum conditions for grafting N‐vinyl‐2‐pyrrolidone onto dextran initiated by a peroxydiphosphate/thiourea redox system were determined through the variation of the concentrations of N‐vinyl‐2‐pyrrolidone, hydrogen ion, potassium peroxydiphosphate, thiourea, and dextran along with the time and temperature. The grafting ratio increased as the concentration of N‐vinyl‐2‐pyrrolidone increased and reached the maximum value at 24 × 10^?2 mol/dm³. Similarly, when the concentration of hydrogen ion increased, the grafting parameters increased from 3 × 10^?3 to 5 × 10^?3 mol/dm³ and attained the maximum value at 5 × 10^?3 mol/dm³. The grafting ratio, add‐on, and efficiency increased continuously with the concentration of peroxydiphosphate increasing from 0.8 × 10^?2 to 2.4 × 10^?2 mol/dm³. When the concentration of thiourea increased from 0.4 × 10^?2 to 2.0 × 10^?2 mol/dm³, the grafting ratio attained the maximum value at 1.2 × 10^?2 mol/dm³. The grafting parameters decreased continuously as the concentration of dextran increased from 0.6 to 1.4 g/dm³. An attempt was made to study some physicochemical properties in terms of metal‐ion sorption, swelling, and flocculation. Dextran‐g‐N‐vinyl‐2‐pyrrolidone was characterized with infrared spectroscopy and thermogravimetric analysis. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Probing the viscoelastic properties of brominated isobutylene‐co‐p‐methylstyrene rubber/tackifier blends using a rubber process analyzer

The viscoelastic behavior of brominated isobutylene‐co‐p‐methylstyrene (BIMS) rubber/hydrocarbon resin blends and BIMS/phenol formaldehyde resin blends was studied with the use of a rubber process analyzer. Dynamic mechanical analysis and scanning electron microscopy were used to evaluate the compatibility between the BIMS/tackifier blends. Strain sweep tests at temperature below the softening point of the tackifiers showed the formation of resin–resin networks in the incompatible BIMS/phenolic resin blends. However, resin–resin network was not prominent in the case of the compatible BIMS/hydrocarbon resin blends. Frequency sweep tests were performed at the strain amplitude within the linear region at several temperatures and the variations of shear storage modulus, G′ and complex viscosity, η* against frequency were recorded. The tackifying resins modified the viscoelastic properties of the BIMS rubber by reducing the storage modulus at lower frequency and by increasing the storage modulus at higher frequencies. However, this action was found to be highly dependent on (a) rubber‐tackifier compatibility, (b) blend proportions, and (c) test temperature. Furthermore, stress relaxation measurements of the BIMS/tackifier blends at temperature below the softening point of the tackifiers showed longer period of relaxation for the incompatible BIMS/phenolic resin blends. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Stress relaxation behavior of glass fiber‐reinforced polyester composites prepared by the newly proposed rubber pressure molding

Stress‐relaxation behavior of glass fiber‐reinforced polyester composites, prepared by a recently developed manufacturing method called rubber pressure molding (RPM), is investigated with special reference to the effect of environmental temperature (−70°C to +100°C), fiber volume fraction (30–60%), and initial load level (1–5 kN). It is found that the stress‐relaxation rate decreases with an increase in the applied load of composites and a decrease in temperature. Below glass transition temperature, the rate of stress relaxation increases with an increase in volume fraction of fibers in the composites, whereas above glass transition temperature, it increases with a decrease in the volume fraction of fibers. The experimental results for a given composites are summarized by four values, the slopes of the two straight lines (two separate relaxation processes), and their intercepts upon the stress axis. Both the slopes are dependent upon the applied load, temperature, and volume fraction of fibers in the composites. Relaxation times in both primary and secondary are calculated over the wide range of temperatures, loads, and volume fraction of fibers in the composites. It depends strongly on the temperature, but does not depend strongly on the applied load and volume fraction of fibers. The performances of the composites are also evaluated through conventional compression‐molding process. The rate of stress relaxation is small when the composites are made of newly proposed RPM technique when compared with the conventional process. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Characterization of friction stir welded joint of low nickel austenitic stainless steel and modified ferritic stainless steel

Friction stir welding (FSW) of dissimilar stainless steels, low nickel austenitic stainless steel and 409M ferritic stainless steel, is experimentally investigated. Process responses during FSW and the microstructures of the resultant dissimilar joints are evaluated. Material flow in the stir zone is investigated in detail by elemental mapping. Elemental mapping of the dissimilar joints clearly indicates that the material flow pattern during FSW depends on the process parameter combination. Dynamic recrystallization and recovery are also observed in the dissimilar joints. Among the two different stainless steels selected in the present study, the ferritic stainless steels shows more severe dynamic recrystallization, resulting in a very fine microstructure, probably due to the higher stacking fault energy.     

Microstructure characterization and charpy toughness of P91 weldment for as-welded,post-weld heat treatment and normalizing & tempering heat treatment

The effect of weld groove design and heat treatment on microstructure evolution and Charpy toughness of P91 pipe weldments was studied. The P91 pipe weldments were subjected to subcritical post weld heat treatment (760 °C-2 h) and normalizing/tempering conditions (normalized-1040 °C/40 min, air cooled; tempered 760 °C/2 h, air cooled) were employed. The influence of subsequent PWHT and N&T treatment on the microstructure of various zone of P91 pipe weldments were also investigated. The present investigation also described the effect of PWHT and N&T treatment on hardness, grain size, precipitate size, inter-particle spacing and fraction area of precipitates present in each zone of P91 pipe weldments. The result indicated great impact of heat treatment on the Charpy toughness and microstructure evolution of P91 weldments. The N&T treatment was found to be more effective heat treatment compared to subsequent PWHT. Charpy toughness value was found to be higher for narrow-groove design as compared to conventional V-groove design.     

Effect of microstructure and chemical composition of hardfacing alloy on abrasive wear behavior

Hardfacing, a surface modification technique, is used to rebuild the surface of a workpiece. The economic success of the process depends on selective application of hardfacing material and its chemical composition for a particular application. In this context, three hardfacing electrodes having different chemical compositions have been selected and their abrasive wear responses was compared with that of mild steel. The emphasis has been made to realize the effect of microstructure and chemical composition on the wear response of the hardfacing material with respect to mild steel. It has been observed that the wear rate of hardfacing alloys is lower than that of mild steel. The hardfacing alloy having the highest chromium content exhibits the lowest wear rate.     

Ultrasonic evaluation of double poured rolls

Ultrasonic evaluation of the bonding characteristics in an infinitely chilled double poured rolls is carried out. During manufacturing process there are defects in the form of small holes or inclusions in these rolls. These defects act as points of stress in addition to the service stresses. By grinding, stress redistribution occurs. The shell–core interface is vulnerable to such stresses. Ultrasonic testing can be used to establish the critical points of these stress and hence predict their failure.