A boundary element method for two dimensional linear elastic fracture analysis

A boundary element method is developed for the analysis of fractures in two-dimensional solids. The solids are assumed to be linearly elastic and isotropic, and both bounded and unbounded domains are treated. The development of the boundary integral equations exploits (as usual) Somigliana's identity, but a special manipulation is carried out to regularize certain integrals associated with the crack line. The resulting integral equations consist of the conventional ordinary boundary terms and two additional terms which can be identified as a distribution of concentrated forces and a distribution of dislocations along each crack line. The strategy for establishing the integral equations is first outlined in terms of real variables, after which complex variable techniques are adopted for the detailed development. In the numerical implementation of the formulation, the ordinary boundary integrals are treated with standard boundary element techniques, while a novel numerical procedure is developed to treat the crack line integrals. The resulting numerical procedure is used to solve several sample problems for both embedded and surface-breaking cracks, and it is shown that the technique is both accurate and efficient. The utility of the method for simulating curvilinear crack propagation is also demonstrated.     

Enhanced Photoelectrochemical Performance of Hematite Photoanode by Decorating NiCoP Nanoparticles Through a Facile Spin Coating Method

Catalysis Letters - Hematite (α-Fe2O3) is a potential photoanode material for photoelectrochemical (PEC) water splitting, but its short hole diffusion length and low water oxidation kinetics...     

Predicting phase equilibrium,phase transformation,and microstructure evolution in titanium alloys

Phase transformation and microstructural evolution in commercial titanium alloys are extremely complex. Traditional models that characterize microstructural features by average values without capturing the anisotropy and spatially varying aspects may not be sufficient to quantitatively define the microstructure and hence to allow for establishing a robust microstructure-property relationship. This article discusses recent efforts in integrating thermodynamic modeling and phase-field simulation to develop computational tools for quantitative prediction of phase equilibrium and spatiotemporal evolution of microstructures during thermal processing that account explicitly for precipitate morphology, spatial arrangement, and anisotropy. The rendering of the predictive capabilities of the phase-field models as fast-acting design tools through the development of constitutive equations is also demonstrated. For more information, contact Y.-Z. Wang, Department of Materials Science & Engineering, Ohio State University, 2041 College Road, Columbus, OH 43221, USA; (614) 292-0682; fax (614) 292-1537; e-mail wang.363@osu.edu.     

Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

Improved corrosion protection of aluminum alloys by electrodeposited silanes

Organofunctional silanes recently have emerged as outstanding, environmentally friendly corrosion protectors for metal substrates, compared with conventional chromate treatments. A simple immersion technique is typically used to coat the metal surface with silane films. However, the thickness and uniformity of the films are uncontrolled in this process. This paper proposes a new deposition technique for the silane films on the metal surface, i.e., by electrodeposition. Hydrolyzed silanes are water-soluble, ionized molecules, so they can be deposited on metals by electrodeposition. Various combinations of silane mixtures were tested at different voltages, pH values, bath concentrations, and exposure times on panels of alloy aluminum and mirror-polished ferro-plate. The surface structure was characterized by scanning electron microscopy (SEM) and ellipsometry. The resistance of the film to corrosion was investigated by direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) techniques. Electrodeposition results in a more organized and uniform film with fewer pores, compared with immersed or dipped films. This paper was presented at the 2nd International Surface Engineering Congress sponsored by ASM International, on September 15–17, 2003, in Indianapolis, Indiana, and appears on pp. 320–26 of the Proceedings.     

The distribution of grain boundary planes in polycrystals

During the last ten years, techniques have been developed to measure the distribution of grain boundaries in polycrystals as a function of both lattice misorientation and grain boundary plane orientation. This paper presents a brief overview of the techniques used for these measurements and the principle findings of studies implementing these techniques. The most significant findings are that grain boundary plane distributions are anisotropic, that they are scale invariant during normal grain growth, that the most common grain boundary planes are those with low surface energies, that the grain boundary populations are inversely correlated with the grain boundary energy, and that the coincident site lattice number is a poor predictor of the grain boundary energy and population.     

Preparation of Protein-Stabilized β-Carotene Nanodispersions by Emulsification–Evaporation Method

This work was initiated to prepare protein-stabilized β-carotene nanodispersions using emulsification–evaporation. A pre-mix of the aqueous phase composed of a protein and hexane containing β-carotene was subjected to high-pressure homogenization using a microfluidizer. Hexane in the resulting emulsion was evaporated under reduced pressures, causing crystallization and precipitation of β-carotene inside the droplets and formation of β-carotene nanoparticles. Sodium caseinate (SC) was the most effective emulsifier among selected proteins in preparing the nanodispersion, with a monomodal β-carotene particle-size distribution and a 17-nm mean particle size. The results were confirmed by transmission-electron microscopy analysis. SC-stabilized nanodispersion also had considerably high ζ-potential (−27 mV at pH 7), suggesting that the nanodispersion was stable against particle aggregation. Increasing the SC concentration decreased the mean particle size and improved the polydispersity of the nanodispersions. Nanodispersions prepared with higher β-carotene concentrations and higher organic-phase ratios resulted in larger β-carotene particles. Although increased microfluidization pressure did not decrease particle size, it did improve the polydispersity of the nanodispersions. Repeating the microfluidization process at 140 MPa caused the nanodispersions to become polydisperse, indicating the loss of emulsifying capacity of SC due to protein denaturation.     

Pervaporation performance analysis and prediction—using a hybrid solution-diffusion and pore-flow model

A hybrid mathematic model for pervaporation is proposed which incorporates the concepts of solution-diffusion model and pore model. The model allows performance prediction as well as the establishment of the internal concentration and pressure profiles within the membrane. The model parameters specific to the particular membrane and mixture system are determined using liquid sorption and pervaporation experimental data. The model is experimentally examined using ethanol–water mixtures and poly(dimethyl siloxane)–poly(vinyldiene fluoride) (PDMS–PVDF) composite membranes. The characteristics of flux and separation factor predicted using the model are in fair agreement with the experimental data under various feed concentrations and downstream pressures for different membrane arrangements, including single-layer, reverse single-layer and double-layer PDMS–PVDF composite membranes. Internal profiles of pressure, concentration and component mole fraction can be established using the model. Concentration polarization phenomena for ethanol and water are located at membrane interfaces and vapor–liquid interfaces, respectively. Performances of several different membrane designs are compared using the model.     

Informational Entropy: a Failure Tolerance and Reliability Surrogate for Water Distribution Networks

Evolutionary algorithms are used widely in optimization studies on water distribution networks. The optimization algorithms use simulation models that analyse the networks under various operating conditions. The solution process typically involves cost minimization along with reliability constraints that ensure reasonably satisfactory performance under abnormal operating conditions also. Flow entropy has been employed previously as a surrogate reliability measure. While a body of work exists for a single operating condition under steady state conditions, the effectiveness of flow entropy for systems with multiple operating conditions has received very little attention. This paper describes a multi-objective genetic algorithm that maximizes the flow entropy under multiple operating conditions for any given network. The new methodology proposed is consistent with the maximum entropy formalism that requires active consideration of all the relevant information. Furthermore, an alternative but equivalent flow entropy model that emphasizes the relative uniformity of the nodal demands is described. The flow entropy of water distribution networks under multiple operating conditions is discussed with reference to the joint entropy of multiple probability spaces, which provides the theoretical foundation for the optimization methodology proposed. Besides the rationale, results are included that show that the most robust or failure-tolerant solutions are achieved by maximizing the sum of the entropies.     

Poly(butylene terephthalate)/organoclay nanocomposites prepared by in situ interlayer polymerization and its fiber (II)

Intercalated nanocomposites with poly(butylene terephthalate) (PBT) incorporated between the montmorillonite layers were synthesized from dimethyl terephthalate and 1,4-butane diol by using an in situ interlayer polymerization. The PBT nanocomposites were melt-spun at different organoclay contents to produce monofilaments. The samples were characterized by using wide angle X-ray diffraction, electron microscopy, thermal analysis, and tensile testing. The extent of the clay layer in the PBT was confirmed by using X-ray diffraction and electron microscopy, and the clay layer was found to be highly dispersed on a nanometer scale. The addition of only a small amount of organoclay was enough to improve the thermo-mechanical properties of the PBT hybrid fibers. The hybrids were extruded with various draw ratios (DRs) to examine the tensile mechanical property of the fibers. At DR=1, the ultimate tensile strength of the hybrid fibers increased with the addition of clay up to a critical content and then decreased. However, the initial modulus monotonically increased with increasing amount of organoclay in the PBT matrix. When the DR was increased from 1 to 6, for example, the strength and the initial modulus values of the hybrids containing 3 wt% organoclay decreased linearly.