Optimal process conditions of shrinkage and warpage of thin‐wall parts

Optimal process conditions of thin‐wall injection molding of a cellular phone cover were investigated with the consideration of interaction effects between process parameters. L₂₇ experimental tests based on Taguchi's method were performed, and then Cyclone Scanner, PolyCAD and PolyWorks were used to measure the shrinkage and warpage of the thin‐wall injected parts to determine the optimal process conditions. Based on the results of the analysis of variables and the F‐test, interaction effects for each observed factor were determined. The results indicated that the packing pressure was the most important process parameter affecting the shrinkage and warpage of the thin‐wall part. The optimal process conditions were different for the shrinkage and the warpage. This was because during the injection process, the mechanisms affecting shrinkage or warpage were different. Compared with the results obtained with simplified thin‐wall parts in the literature, it was found that the geometry of a real commercial part did affect the optimal process conditions and the order of influence of process parameters. The optimal process conditions determined by Taguchi's method for reducing the shrinkage and warpage were verified experimentally in this work. Polym. Eng. Sci. 44:917–928, 2004. © 2004 Society of Plastics Engineers.     

Structures and tribological performances of PEEK (poly-ether-ether-ketone)-based coatings designed for tribological application

Driven by economical and ecological reasons, thermoplastic-based coatings become a potential solution for anti-wear purpose. Two coating design concepts, flame spraying and printing PEEK (poly-ether-ether-ketone)-based coatings on Al substrate, were introduced in this paper. An amorphous PEEK coating was obtained by these two techniques. After being annealed, the coating presents a semi-crystalline structure. The friction and wear behaviors of PEEK-based coatings were investigated by means of ball-on-disc tests. The results show that PEEK coatings exhibit an excellent tribological performance with a relatively low coefficient of friction and wear rate. The semi-crystalline PEEK coating exhibits a lower friction coefficient and wear rate than the amorphous one. The additions of micron-sized particles such as SiC and graphite in PEEK coating can improve significantly the coating wear resistance.     

Molecular weight distribution of polyethylene catalyzed by Ziegler–Natta catalyst supported on MgCl2 doped with AlCl3

Ti‐based Ziegler–Natta catalysts supported on MgCl₂ doped with AlCl₃ were prepared by the reaction of MgCl₂/AlCl₃–ethanol adduct with TiCl₄. No AlCl₃ crystallites were found in the AlCl₃‐doped catalysts by WAXD analysis, suggesting that AlCl₃/MgCl₂ solid solution was formed. The effect of doping on the catalyst performance in ethylene polymerization was investigated. The results showed that the catalysts based on AlCl₃‐doped MgCl₂ support exhibited a slightly higher activity than did the MgCl₂‐supported catalyst and the molecular weight distribution (MWD) of polyethylene (PE) markedly increased (from 10.8 to 47.9) with the increase of AlCl₃ content in catalysts. The changes in catalyst's active center distribution were studied based on nonlinear fitting of the polymer GPC curves by multiple Flory functions. It was found that increase of types of active centers by introducing AlCl₃ into the support should be responsible for the broadening of MWD of PE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1768–1772, 2006     

焙烧硫酸铁铵催化合成季戊四醇双缩苯甲醛

以硫酸铁铵经600℃高温焙烧制得一类新型固体酸催化剂，该催化剂在合成季戊四醇双缩苯甲醛中具有较高的催化活性，其优化条件是：苯甲醛与季戊四醇物质的量比为2．0：1，催化剂用量为5％(以醇的质量为准)，回流温度83℃，反应时间2．5h，在此优化条件下，反应产率为87％。且催化剂容易制备，可连续使用。     

离子色谱法测定配煤、焦炭和焦油中的氯含量

研究了用带电导检测器的离子色谱对配煤、焦炭和焦油中的Cl- 进行测定的方法。在YSA型8126A-4# 阴离子分离柱上用3.5mmol/LNa2CO3、5.3mmol/LNaHCO3做淋洗液对Cl-进行测定,方法简便快速。Cl-的检出限为2×10-6。该法也适用于F-、NO2-、NO3-、SO42-等的测定。     

纯聚酯户外消光粉末涂料的制备

以高黏度、低酸值的含羧基饱和聚酯树脂为基料,以含有缩水甘油基的丙烯酸树脂为消光固化剂制备纯聚酯户外消光粉末涂料。介绍了该涂料的制备工艺,并讨论了原材料和生产条件对产品性能的影响。     

State space approximation for general fractional order dynamic systems

Approximations for general fractional order dynamic systems are of much theoretical and practical interest. In this paper, a new approximate method for fractional order integrator is proposed. The poles of the approximate model are unrelated to the order of integrator. This feature shows benefits on extending the algorithm to the systems containing various fractional orders. Then a unified approximate method is derived for general fractional order linear or nonlinear dynamic systems via combining the proposed new method with the distributed frequency model approach. Numerical examples are given to show the wide applicability of our method and to illustrate the acceptable accuracy for approximations as well.     

Making sky lanterns from polygonal meshes

Releasing sky lanterns is a popular way of celebrating festivals and ceremonies in the Asian countries. This paper presents a computer-aided approach to help novice users to design flyable sky lantern with desired shape. Given a closed up-right 3D model with a user-specified cutting on the bottom, our system optimizes the shape by regularizing the boundary, smoothing the geometry and improving the volume-to-area ratio to make it feasible for flying. The optimized shape is then approximated by a set of developable patches. Next, through a physical analysis step that tests the flying condition and determines the optimal size, the approximated shape is flattened into 2D patches, which can be printed out and glued together to form the airbag. Finally, the user can attach the airbag to a bamboo frame and assemble the fuel cell. We successfully apply our prototype system to design and construct real sky lanterns.     

绿色环保橡胶硫化配方研究

针对硫磺、促进剂M(2-巯基苯并噻唑)在橡胶制品加工中对环境的污染和对工人健康的危害，研究了硫磺、硫化剂DCP(过氧化二异丙苯)、硫化促进刑M、促进剂CZ(N-环己基-2-苯并噻唑次磺酰胺)在橡胶制品加工中的应用，从环保的角度进行了新的配方设计，并进行了性能测试。结果表明：同等务件下，生产相同的产品胶板，使用硫化剂DCP及促进剂CZ的制品综合性能要优于使用硫磺和促进刑M的制品，且有利于环保。     

硫化矿床开采特高温炮孔的装药爆破安全技术

本文阐述了高温矿床火区开采特高温炮孔的装药爆破安全技术。提出了掌握炸药安全使用温度,采取隔离、隔热包装,降低孔温及提高临界温度等安全措施。