An approach to mechanistic event recognition applied on monitoring organic matter depletion in SBRs

A fundamental practice in process engineering is monitoring the state dynamics of a system. Unfortunately, observability of some states is related to high costs, time, and efforts. The mechanistic event recognition (MER) aims to detect an event (defined as a change of the system with specific significance to the operation of the process) that cannot be directly observed but has some predictable effect on the dynamics of the systems. MER attempts to apply fault diagnosis techniques using mechanistic “recognition” models to describe the process. A systematic method for building recognition models using optimal experimental design tools is presented. As proof of concept, the MER approach to detect organic matter depletion in sequencing batch reactors, measuring only ammonia, dissolved oxygen, and nitroxides is applied. The event, that is, consumption of organic matter to a level below 50 gCOD/m³, was successfully detected even though microbial activity is known to continue after organic matter depletion. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3460–3472, 2014     

Rapeseed Proteins for Paperboard Coating

Protein samples of rapeseed were prepared with different compositions as protein isolate, protein concentrate and acetylated protein concentrate. They showed functional properties which are consolidated in the coating. The manufactured protein samples were tested in a pilot‐scale paperboard coating plant. The results indicated that the use of rapeseed proteins in the coating preparation is technically feasible and that the color and roughness of the coated paperboard show no negative effect on the quality. Industry printing experiments with this coated paperboard achieved the standard quality.     

Electrically and thermally conductive elastomer/graphene nanocomposites by solution mixing

The greatest challenge in developing polymer/graphene nanocomposites is to prevent graphene layers stacking; in this respect, we found effective solution-mixing polymers with cost-effective graphene of hydrophobic surface. Since graphene oxide is hydrophilic and in need of reduction, highly conducing graphene platelets (GnPs) of ∼3 nm in thickness were selected to solution-mix with a commonly used elastomer – styrene–butadiene rubber (SBR). A percolation threshold of electrical conductivity was observed at 5.3 vol% of GnPs, and the SBR thermal conductivity enhanced three times at 24 vol%. Tensile strength, Young's modulus and tear strength were improved by 413%, 782% and 709%, respectively, at 16.7 vol%. Payne effect, an important design criteria for elastomers used in dynamic loading environment, was also investigated. The comparison of solution mixing with melt compounding, where the same starting materials were used, demonstrated that solution mixing is more effective in promoting the reinforcing effect of GnPs, since it provides more interlayer spacing for elastomer molecules intercalating and retains the high aspect ratio of GnPs leading to filler–filler network at a low volume fraction. We also compared the reinforcing effect of GnPs with those of carbon black and carbon nanotubes.     

Mobility Analysis of 2 nm to 11 nm Aerosol Particles with an Aspirating Drift Tube Ion Mobility Spectrometer

We describe the performance of a drift tube-ion mobility spectrometry (DT-IMS) instrument for the measurement of aerosol particles. In DT-IMS, the electrical mobility of a measured particle is inferred directly from the time required for the particle to traverse a drift region, with motion driven by an electrostatic field. Electrical mobility distributions are hence linked to arrival time distributions (ATDs) for particles reaching a detector downstream of the drift region. The developed instrument addresses two obstacles that have limited DT-IMS use for aerosol measurement previously: (1) conventional drift tubes cannot efficiently sample charged particles at ground potential and (2) the sensitivities of commonly used Faraday plate detectors are too low for most aerosols. Obstacle (1) is circumvented by creating a “sample volume” of aerosol for measurement, defined by the streamlines of fluid flow. Obstacle (2) is bypassed by interfacing the end of the drift region with a condensation particle counter. The DT-IMS prototype shows high linearity for arrival time versus inverse electrical mobility (R ² > 0.99) over the size range tested (2.2–11.1 nm), and measurements compare well with both analytical and numerical models of device performance. A dimensionless calibration curve linking drift time to inverse electrical mobility is developed. In less than 5 s, it is possible to measure 11.1 nm particles, while 2.2 nm particles are analyzable on a subsecond scale. The transmission efficiency is found to be dependent upon electrostatic deposition for short drift times and upon advective losses for long drift times.

Copyright 2014 American Association for Aerosol Research     

Rectangular Slit Atmospheric Pressure Aerodynamic Lens Aerosol Concentrator

A rectangular slit micro-aerodynamic-lens (μADL) aerosol concentrator operating at atmospheric pressure has been developed. A single stage version has shown concentration ratios of up to 40:1 for 1 μm aerosol particles while particles larger than 2 μm can be concentrated by more than 100:1 in a single stage. The design of this device has been guided by unsteady 3D CFD modeling using detached eddy simulations (DES), and has been validated experimentally using polystyrene spheres and salt crystals of known aerodynamic diameters. The pressure drop in the device does not exceed 1.5 kPa in the major flow and 0.3 kPa in the minor flow at a total flow of 10 slpm.

Copyright 2014 American Association for Aerosol Research     

NMR water self‐diffusion and relaxation studies on sodium polyacrylate solutions and gels in physiologic ionic solutions

Water self‐diffusion coefficients and longitudinal relaxation rates in sodium polyacrylate solutions and gels were measured by NMR, as a function of polymer content and structure in a physiological concentration range of monovalent and divalent cations, Ca²⁺ and Na⁺. Several physical models describing the self‐diffusion of the solvent were applied and compared. A free‐volume model was found to be in good agreement with the experimental results over a wide range of polymer concentrations. The longitudinal relaxation rate exhibited linear dependence on polymer concentration below a critical concentration and showed non‐linear behavior at higher concentrations. Both the water self‐diffusion and relaxation were less influenced by the polymer in the gel state than in the uncrosslinked polymer solutions. The effect of Na⁺ on the mobility of water molecules was practically undetectable. In contrast, addition of Ca²⁺ strongly increased the longitudinal relaxation rate while its effect on the self‐diffusion coefficient was much less pronounced. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40001.     

Preparation of polymeric nanocapsules via nano-sized poly(methoxydiethyleneglycol methacrylate) colloidal templates

Polymeric nanocapsules are attractive devices with a number of potential applications. In the present contribution we describe a method for nanocapsule preparation which is based on the formation of nanosized templates (mesoglobules, prepared from thermo-responsive poly(methoxydiethyleneglycol methacrylate)s, PDEGMA). These mesoglobules were coated with a cross-linked shell formed by pseudo-seeded radical polymerization of either N-isopropylacrylamide or 2-hydroxyethylmethacrylate in the presence of a cross-linking agent. Dissolution and removal of templates were achieved by extensive dialysis against water at temperatures below the LCST of PDEGMA. The obtained nanocapsules were visualized by transmission electron microscopy and their dimensions were determined by dynamic light scattering. The differences in the morphology of the nanocapsules were attributed to the different structures of the cross-linked membranes.     

Role of strain induced crystallization and oxidative crosslinking in fracture properties of rubbers

Tensile properties and crack propagation properties, especially critical strain energy release rate in mode I, G_IC, have been used to investigate fracture properties of elastomers and their relationships with microstructure. These investigations were mainly based on a series of comparisons: first, the behaviour of polychloroprene rubber (CR), undergoing stress hardening due to strain induced crystallization (SIC) and oxidative crosslinking (OCL) was compared with that of chlorinated polyethylene (CPE), which undergoes SIC but not OCL, and with a polyurethane based on hydroxyl terminated polybutadiene (PU) which undergoes OCL but not SIC. Comparisons were also made on CR between fracture behaviour at ambient temperature, where SIC occurs and at 100 °C where there is no SIC. Finally, oxidative crosslinking was used to vary in a continuous way the crosslink density in CR and PU, in order to evaluate the role of crosslinking in fracture behaviour.     

Investigation of the temperature homogeneity of die melt flows in polymer extrusion

Polymer extrusion is fundamental to the processing of polymeric materials and melt flow temperature homogeneity is a major factor which influences product quality. Undesirable thermal conditions can cause problems such as melt degradation, dimensional instability, weaknesses in mechanical/optical/geometrical properties, and so forth. It has been revealed that melt temperature varies with time and with radial position across the die. However, the majority of polymer processes use only single‐point techniques whose thermal measurements are limited to the single point at which they are fixed. Therefore, it is impossible for such techniques to determine thermal homogeneity across the melt flow. In this work, an extensive investigation was carried out into melt flow thermal behavior of the output of a single extruder with different polymers and screw geometries over a wide range of processing conditions. Melt temperature profiles of the process output were observed using a thermocouple mesh placed in the flow and results confirmed that the melt flow thermal behavior is different at different radial positions. The uniformity of temperature across the melt flow deteriorated considerably with increase in screw rotational speed while it was also shown to be dependent on process settings, screw geometry, and material properties. Moreover, it appears that the effects of the material, machine, and process settings on the quantity and quality of the process output are heavily coupled with each other and this may cause the process to be difficult to predict and variable in nature. POLYM. ENG. SCI., 54:2430–2440, 2014. © 2013 Society of Plastics Engineers     

Effects of various ester groups in γ-radiation degradation of syndiotactic poly(methacrylate)s

The γ irradiation of poly(methacrylate)s with various ester groups at room temperature was investigated by gel permeation chromatography and NMR techniques. The G values for scission and crosslinking for each of the polymers were estimated from the changes in the molecular weights and molecular weight distributions. The new structures formed during γ irradiation were examined by ¹H-NMR spectroscopy. All of the investigated poly(alkanemethacrylate)s were found to produce the alkane formates during γ irradiation, and for poly(2-methyl heptyl methacrylate) G(S) was less than 4G(X), indicating gel formation in this polymer. In the investigation of poly(benzyl methacrylate), no formate ester was found, but some small molecule compounds formed from the benzyl radical were detected. The benzyl group was also found to stabilize the polymer against radiation damage. © 1996 John Wiley & Sons, Inc.