Modeling of diffusional limitations in styrene acrylonitrile random bulk copolymerization

Diffusional limitations (the gel, glass, and cage effects) are manifested in several bulk free radical homopolymerizations as well as in random copolymerizations. These are associated with decreases of several orders of magnitude of the rate constants of termination, propagation, and initiation (the initiator efficiency), respectively. These phenomena have been modeled earlier using the free volume theory for the diffusivities of primary radicals, macro‐radicals, and monomer molecules, and have been applied to homopolymerizations. In this study, a similar model is developed for random bulk copolymerizations. The parameters of the model are fitted using isothermal data on styrene acrylonitrile random copolymerization carried out in small ampoules. Thereafter, best‐fit global correlations have been developed for this system. This enables the model to be used for studying non‐isothermal copolymerizations, as well as for carrying out optimization of industrial reactors, where non‐isothermal conditions are a norm. POLYM. ENG. SCI., 55:2098–2110, 2015. © 2014 Society of Plastics Engineers     

Optimisation of Detergent Ingredients for Stain Removal Using Statistical Modelling

Artificially soiled test fabrics are widely used to study the cleaning performance of detergents formulations. In this study, artificial soiled cotton test fabrics were prepared in the laboratory using carbon black as a model soil. Design of experiments was used to optimise the concentration of detergent ingredients for stain removal. A multi‐factorial analysis of variance was used to model the effect of sodium dodecylbenzene sulfonate, nonylphenol ethoxylate, sodium silicate, sodium citrate and sodium carbonate as builders on soil removal. A colourimetric evaluation using the CIELAB system was used to measure soil removal. In general, performance increases with increasing concentration of surfactant, silicate and soda ash.     

Melting model for modular self wiping co-rotating twin screw extruders

A model for the melting process in a self wiping co-rotating twin screw extruder is described. Self-wiping co-rotating twin screw extruders are modular and starve fed. This leads to melting mechanisms that are different from single screw extruders. The melting process in the modular screw configurations generally occurs in specialized sections such as kneading disk blocks. The model, based on our previous experimental observations, considers the formation of two stratified layers of melt in contact with the hot barrel and solid pellets in contact with the relatively colder screw. In the kneading disk blocks, a part of the solid bed is blocked because of the relative stagger between successive disks. The model predicts both the location of melting and melting lengths in a screw configuration. Calculations for individual screw elements and kneading disc elements are presented first. Melting in a modular configuration of these elements is then considered. The effect of operating variables such as mass flow rate and screw speed on melting is then studied. The model is put in a dimensionless form and the effect of various dimensionless groups is discussed. We make a comparison to the experiment and agreement is good.     

Cathodic pulse breakdown of anodic films on aluminium in alkaline silicate electrolyte – Understanding the role of cathodic half-cycle in AC plasma electrolytic oxidation

Sequential anodic and cathodic pulse voltages were applied on anodised Al micro-electrodes in alkaline silicate electrolyte to explore the role of cathodic pulse in AC or bipolar plasma electrolytic oxidation (PEO) process. SEM observation was carried out to observe the sites of anodic and cathodic breakdown and their morphologies. The prior anodic breakdown accelerated the cathodic breakdown at ?50 V, and the acceleration was associated with the preferential cathodic breakdown at the anodic breakdown sites. However, the succeeding anodic breakdown during applying anodic pulse of 420 V for 2 ms was highly suppressed at the cathodic breakdown sites. This would randomise the anodic breakdown sites. Such role may contribute to the formation of rather uniform coatings on aluminium in this electrolyte without large discharge channels when larger cathodic current is applied with respect to the anodic current in AC PEO.     

Polar classification with correspondence analysis for fault isolation

Data collected from operating plants can be mined to extract information related to both normal and fault modes of operation. Correspondence analysis (CA), that decomposes a measure of row–column association, to generate the lower dimensional space has been recently proposed [1] for this task. CA represents the association between samples and variables in terms of angle based measures on a biplot. Thus, toward clearer resolution of the faults, polar clustering and classification procedures are necessary. In this paper, we develop a methodology to mine the operating data and build such clusters. We demonstrate the application of this methodology on data generated from simulations and experiments involving representative systems,for detecting parametric changes and resolving sensor and actuator biases.     

Synthesis of PEO-based di-block glycopolymers at various pendant spacer lengths of glucose moiety and their in-vitro biocompatibility with MC3T3 osteoblast cells

Di-block copolymers of poly(ethylene oxide) (PEO) and glycopolymers at three different pendant spacer lengths of glucose moiety were synthesized by deacetylation of pendant moieties of 2,3,4,6-tetra-O-acetyl-d-glucopyranosides which were prepared by reversible addition-fragmentation chain-transfer (RAFT) process. The water soluble deacetylated copolymers, PEO-b-poly(acryl-d-glucopyranoside) (PEO-b-PAG, 2a), PEO-b-poly[4′-(acryloxy)butyl-d-glucopyranoside] (PEO-b-PABG, 2b), and PEO-b-poly[6′-(acryloxy)hexyl-d-glucopyranoside] (PEO-b-PAHG, 2c) were characterized in comparison with acetylated copolymers by spectroscopic and gel permeation chromatography methods. In order to assess the biocompatibility of these three di-block copolymers, the adhesion (%), viability (%), and proliferation assays were carried out in MC3T3 cells in-vitro at different concentrations from 10 nM to 1000 μM. Qualitative analysis of cell cytoskeletal organization was obtained by immunostaining with talin and integrin α5. It was clearly indicative of well spreading of cells in the presence of all glycopolymers at lower concentrations but with an increase in the concentration (10 and 100 μM) showed significant change in the cell surface morphologies, despite having good cell adhesion and viability as compared to the control conditions. The use of di-block glycolpolymers at?≤?100 μM of the concentration showed very good osteoblast cells adhesion and viability response; however at higher concentrations (1000 μM) of glycopolymers > 80% of cells lost their viability.