Bimetal cup hydroforming of Al/St and Cu/St composites: Adaptive finite element analysis and experimental study

Journal of Mechanical Science and Technology - An adaptive Finite element analysis (FEA) was proposed in this paper for the industrial design of bimetal conical-cylindrical cup hydroforming....     

Synthesis and properties of fluorescent light‐emitting polyamide hybrids with reactive nanosilica by epoxide functionalization

A series of poly(carbazole‐quinoxaline‐amide)s (PCQAs) containing phenyl and long alkyl chain as pendants was synthesized from polycondensation between a new diamine with a synthesized and several commercial dicarboxylic acids using Yamazaki's method. PCQAs had inherent viscosities and weight average molecular weights ( ) in the range of 0.48–0.62 dL g^?1 and 51,600–58,500 g mol^?1, respectively. These luminescent polymers are readily soluble in a variety of organic solvents and formed low‐colored and tough thin films. In this study, silane modified SiO₂ (mSiO₂) nanoparticles were prepared, characterized and used with PCQAs in preparation of nanocomposites via solution blending method. The interfacial interaction strength between mSiO₂ and the polymer–matrix enhanced thermal stability (T_10%, from 463°C to 500°C) and mechanical strength (from 100 MPa to 150 MPa) for composite containing 30 wt % mSiO₂ in comparison with the pure polyamide. These materials showed good ability for extraction–elimination of metal ions such as Cr⁶⁺, Cr³⁺, Co²⁺, Zn²⁺, Pb²⁺, Cd²⁺, and Hg²⁺ from aqueous solutions either individually or in the mixture at various pH. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40219.     

Synthesis and dissolution behavior of nanosized silicon and magnesium co-doped fluorapatite obtained by high energy ball milling

Nanosized hydroxyapatite (HA) powders exhibit a greater surface area than coarser crystals and are expected to show an improved bioactivity. In addition, properties of HA can be tailored over a wide range by incorporating different ions into HA lattice. The aim of this study was to prepare and characterize silicon and magnesium co-doped fluorapatite (Si–Mg–FA) with a chemical composition of Ca_9.5Mg_0.5 (PO₄)_5.5(SiO₄)_0.5F₂ by the high-energy ball milling method. Characterization techniques such as X-ray diffraction analysis (XRD), Fourier transformed infrared spectroscopy (FTIR), energy dispersive X-ray spectroscopy (EDX) and transmission electron microscopy (TEM) were utilized to investigate the structural properties of the obtained powders. Dissolution behavior was evaluated in simulated body fluid (SBF) and physiological normal saline solution at 37 °C for up to 28 days. The results of XRD and FTIR showed that nanocrystalline single-phase Si–Mg–FA powders were synthesized after 12 h of milling. In addition, incorporation of magnesium and silicon into fluorapatite lattice decreased the crystallite size from 53 nm to 40 nm and increased the lattice strain from 0.220% to 0.296%. Dissolution studies revealed that Si–Mg–FA in comparison to fluorapatite (FA), releases more Ca, P and Mg ions into SBF during immersion. 175 ppm Ca, 33.5 ppm P and 48 ppm Mg were detected in the SBF containing Si–Mg–FA after 7days of immersion, while for FA, it was 75 ppm Ca, 21.5 ppm P and 29 ppm Mg. Release of these ions could improve the bioactivity of the obtained nanopowder. It could be concluded that the prepared nanopowders have structural properties such as crystallite size (~40 nm), crystallinity degree (~40%) and chemical composition similar to biological apatite. Therefore, prepared Si–Mg–FA nanopowders are expected to be appropriate candidates for bone substitution materials and also as a phase in polymer or ceramic-based composites for bone regeneration in tissue engineering applications.     

Kinetic Parameters Estimation of MgO-C Refractory by Shrinking Core Model

Kinetics of oxidation of MgO-C refractories was investigated by shrinking core modeling of the gas-solid reactions taking place during heating the porous materials to the high temperatures. Samples containing 4.5~17 wt pct graphite were isothermally oxidized at 1000~1350℃. Weight loss data was compared with predictions of the model. A mixed 2-stage mechanism comprised of pore diffusion plus boundary layer gas transfer was shown to generally control the oxidation rate. Pore diffusion was however more effective, especially at graphite contents lower than 10 wt pet under forced convection blowing of the air. Model calculations showed that effective gas diffusion coefficients were in the range of 0.08 to 0.55 cm2/s. These values can be utilized to determine the corresponding tortuosity factors of 6.85 to 2.22. Activation energies related to the pore diffusion mechanism appeared to be around (46.4±2) kJ/mol. The estimated intermolecular diffusion coefficients were shown to be independent of the graphite content, when the percentage of the graphite exceeded a marginal value of 10.     

Fracture behavior of glass bead-filled poly(oxymethylene) injection moldings

The mechanical properties of glass bead filled poly(oxymethylene) were investigated as a function of glass bead content and glass bead diameter using injection molded test pieces. Fracture toughness measurements were made using single edge-notched tension and single edge-notched bend specimens. The effect of notch orientation with respect to the mold fill direction on fracture toughness was studied using single gate and double gate moldings. Tensile strength and flexural modulus were measured using standard test pieces. It was found that; (i) fracture toughness of the filled and unfilled polymer was relatively independent of notch orientation, (ii) the presence of weldlines in the molded test pieces did not affect the fracture toughness of unfilled polymer or its composites, (iii) fracture toughness of filled polymer was always considerably lower than that of the unfilled polymer; fracture toughness decreased sharply with increasing bead concentration, (iv) fracture toughness was not a sensitive function of glass bead diameter; it decreased slightly as bead diameter increased, (v) strain energy release rate as measured under impact decreased with increasing bead concentration, (vi) tensile strength decreased linearly with increasing glass bead concentration and was inversely proportional to the square root of the bead diameter, (vii) weldlines did not affect the tensile strength of the polymer or its composities, (viii) flexural modulus increased linearly with increasing glass bead concentration according to the Einstein equation.     

Modification of the optical and structural properties of ZnO nanowires by low-energy Ar+ ion sputtering

The effects of low-energy (≤2 kV) Ar⁺ irradiation on the optical and structural properties of zinc oxide (ZnO) nanowires (NWs) grown by a simple and cost-effective low-temperature technique were investigated. Both photoluminescence spectra from ZnO NW-coated films and cathodoluminescence analysis of individual ZnO NWs demonstrated obvious evidences of ultraviolet/visible luminescent enhancement with respect to irradiation fluence. Annihilation of the thinner ZnO NWs after the ion bombardment was appreciated by means of high-resolution scanning electron microscopy and transmission electron microscopy (TEM), which results in an increasing NW mean diameter for increasing irradiation fluences. Corresponding structural analysis by TEM pointed out not only significant changes in the morphology but also in the microstructure of these NWs, revealing certain radiation-sensitive behavior. The possible mechanisms accounting for the decrease of the deep-level emissions in the NWs with the increasing irradiation fluences are discussed according to their structural modifications.     

Fracture behaviour of polyethylene naphthalate (PEN)

Fracture toughness of a semi-crystalline polyethylene naphthalate (PEN) film of thicknesses 0.050, 0.075 and 0.125 mm was measured as a function of temperature and loading rate using both double edge notched tension (DENT) and single edge notched tension (SENT) specimens. The specific essential work of fracture (EWF) and the multi-specimen J-integral methods were used to evaluate fracture toughness. The variation of the specific total work of fracture (w_f) with ligament length (L) was linear for ligament lengths between 5 and 15 mm. Within this range, w_f versus L was independent of thickness at all temperatures but was dependent on both temperature and loading rate. The specific EWF (w_e) was found to be independent of thickness and loading rate but showed three regions of varying temperature dependence. Between 23 and 80°C (region I) w_e was essentially independent of temperature but increased with temperature between 80 and 120°C (region II) and decreased with temperature thereafter (region III). At glass transition temperature (i.e. 120°C), w_e reached a maximum value of 75 kJ/m². The specific non-EWF (βw_p) increased with both loading rate and temperature. The greatest change in βw_p value with respect to temperature was obtained in region II.The plot of J-integral versus crack extension (Δa) was independent of thickness but was dependent upon temperature. w_e was found to be equivalent to both J_0.2 and J₀.     

Electrical conductivity and percolation threshold of hybrid carbon/polymer composites

The electrical conductivity and percolation threshold of single and hybrid carbon filled composites are experimentally investigated. Polystyrene, carbon fiber (CF) and carbon black (CB) at three CF/CB ratios of 1.67, 3.33, 6.67 were compounded in a twin screw extruder micro‐compounder and compression molded into sheets. The through‐plane and in‐plane electrical conductivity of the composites are measured by 2 and 4 probe techniques. The percolation threshold of the single filler and hybrid composites are determined from the experimental results using a percolation model. The hybrid composites have a higher value of electrical conductivity and lower percolation threshold than the single CF filler composite except for the CF/CB ratio of 6.67. The percolation threshold for the cases of single filler and hybrid composites are modeled. The hard core / soft shell model is used and it is assumed that the percolation in a particle filled system depends on the ratio of tunneling distance to particle diameter. This ratio is determined by modeling single filler composites using the experimental data and kept constant in the modeling of the hybrid system. Finite size scaling is used to determine the percolation threshold for the infinite size hybrid system containing (nanosize) particles and micron size fibers for three CF/CB ratios. The simulation results show that the percolations of hybrid composites have the same trends observed in the experimental results. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41744.     

Resorcinol formaldehyde xerogels modified with mercapto functional groups as mercury adsorbent

Resorcinol formaldehyde xerogels are modified by mercaptopropyl‐trimethoxysilane during the sol–gel process used to produce the xerogel. The chemical modification is confirmed by Fourier‐transform infrared spectroscopy. The xerogel is then used to adsorb mercury ions from aqueous solutions. The effects of the molar ratios of the precursors as well as the catalyst and the modifier are studied on the textural properties of the xerogel and the adsorption efficiency. It is shown that the chemical modification of the resorcinol formaldehyde xerogels creates the chemical sites on the structure of the xerogel to adsorb more mercury ions and increase the adsorption efficiency. At the same time, chemical modification decreases the xerogel surface area which results in a reduction of the mercury adsorption. Therefore, there exists an optimum value for the chemical modification of the xerogel to achieve the highest adsorption efficiency. Adsorption kinetics as well as equilibrium isotherm of xerogels were examined using pseudo‐first‐ and second‐order kinetic equations, and Freundlich and Langmuir isotherm models. The adsorption kinetics was found to follow the pseudo‐second‐order kinetic equations. The experimental data was also fitted into the Longmuir model more precisely comparing the Freundlich model. Finally, a series of mercury adsorption–desorption tests proved that the optimized mercapto‐modified resorcinol formaldehyde xerogel was an efficient reusable adsorbent for mercury ions. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42543.