Erosive Wear Mechanism of New SiC/SiC Composites by Solid Particles

A solid-particle erosive wear test by impinging silicon carbide (SiC) powders was carried out at room temperature over a range of median particle sizes of 425–600 μm, speed of 100 m/s and impact angle of 90° and assessed by wear measurements and scanning electron microscopy. Erosive wear behaviour was examined on newly fabricated nano-powder infiltration and transient eutectoid (NITE) SiC/SiC composites and two commercial composites by the chemical vapour infiltration (CVI) and NITE fabrication route. Microstructural observation was performed to examine the correlation between erosive wear behaviours and fabrication impurities. Conspicuous defects were observed in the prototype materials as the forms of porosity, fibre deformation, residual oxide, pyrolytic carbon (PyC) deformation, PyC cleavage, among others. Erosive wear behaviour was rather serious in the prototype of fabricated composites, which employ pre-SiC fibre and phenolic resin. Two dominant erosive wear mechanisms were observed: delamination of constituents, mainly caused by erosive crack propagation, and fragmentation and detachment of constituents, which usually resulted from erosive impact. A unit size of delamination was the most decisive factor affecting wear volume. The bonding strength of each constituent was mostly affected by various forms of porosities. Therefore, the fundamental cause and subsequent results must be carefully elucidated. The correlation of microstructural defect and wear behaviour was investigated with the aim of reducing dominant wear by improving fabrication conditions. The final product of the cost-effective composite had a 2.5-fold higher resistance than the commercial CVI composite. Consequently, by controlling fabrication impurities, we have been successful in developing and improving a new fabrication technique; consequently, the known defects are rarely observed in final product. A schematic wear model of erosive wear mechanisms is proposed for the newly fabricated SiC/SiC composites under particle erosion.     

Influence of DLC coating thickness on tribological characteristics under sliding rolling contact condition

Diamond-like-carbon (DLC) coating of thickness 3 and 10 μm were developed with and without radical nitriding pretreatment on steel rollers and spur gear pair. The friction coefficient and wear amount were evaluated under sliding rolling contact condition in vacuum and under oil lubrication. Delamination of coatings was observed at the interface of the substrate. The wear resistance of coatings improved with the thickness of the coating. In vacuum both the roller and the gear pair of 10 μm coating thickness with radical nitriding showed identical wear behavior. The radical nitriding seemed to enhance the life of DLC coatings.     

Fracture behavior of poly(vinyl chloride)/methyl methacrylate/butadiene/styrene polymer blends

The fracture mode of poly(vinyl chloride)/methyl methacrylate/butadiene/styrene (PVC/MBS) polymer blends can change from ductile to brittle in accordance with the changes in shape of the test specimen or test conditions. Therefore, the mechanisms of impact energy absorption and the main cause of stress whitening are complicated. The following results on PVC/MBS blends were obtained by carrying out fracture experiments at different test speeds and temperatures:

• (1) The ductile/brittle fracture mode of the PVC and PVC/MBS blends can be explained by σ (the craze initiation stress)/σ_y (the shear yield initiation stress), which depends on the strain rates and temperature.
• (2) The fracture behavior of the PVC/MBS blends can be classified into the following types from the standpoints of fracture mode and whitening degree: Fracture I: ductile fracture without whitening; Fracture II: ductile fracture with whitening; and Fracture III: brittle fracture without whitening.
• (3) The following concepts can be estimated from the measurements of yield stress, specific gravity and SEM, TEM and visual observations. In Fracture I, shear yield occurs mainly. In Fracture II, both shear yield and crazing occur. In Fracture III, deformation of the rubber and local crazing occur.
• (4) The main cause of stress whitening in PVC/MBS blends is light scattering by cavities in the rubber particles.
• (5) In Fracture II, at first, crazes with cavities in the rubber particles occur. Then, shear yield occurs. Finally, crazes are healed by the heat, and only the cavities in the rubber remain.

     

Characteristics of practical control for point-to-point (PTP) positioning systems: Effect of design parameters and actuator saturation on positioning performance

In this study, a nominal characteristic trajectory following (NCTF) controller for point-to-point (PTP) positioning systems is introduced and its performance is evaluated. The NCTF controller consists of a nominal characteristic trajectory (NCT) and a compensator. The objective of the NCTF controller is to make the object motion follow the NCT and end at its origin. Therefore, the NCT is used as an intended object motion and the compensator is used to make the motion of the controlled object follow the NCT. The NCTF controller is designed based on a simple open-loop experiment of the object and no information except the NCT is necessary for controller design. The effectiveness of the NCTF controller is evaluated and discussed through simulations and experiments using an experimental rotary positioning system. The effect of the design parameters on the robustness of the NCTF controller to inertia and friction variations is evaluated and the influence of saturation on the positioning performance is examined. Moreover, the effects of the saturation on the positioning performance and robustness are compared with those of conventional PID ones. It is proved that the NCTF controller is much more accurate and robust to inertia and friction variations than the PID controllers, even if the saturation occurs.     

Phase transition of 2,3-O-methylcellulose

Summary In this work, a series of 2,3-O-methylcellulose (MC) with different DS value were prepared. Its phase transition behavior in aqueous solution was studied in terms of DS value, concentration and molecular weight. The the following conclusions were obtained. (1) All the 2,3-O-MC samples show no sol-gel transition in aqueous solution despite the molecular weight. (2) No phase separation was observed for the 2,3-O-MCs with a DS value lower than 1.0, even when the temperature was raised to 95°C. (3) The precipitation temperature is surprisingly different between 2,3-O-MCs. and other MCs possessing comparable total DS value. (4) The precipitation temperature of 2,3-O-MCs depends on the molecular weight rather than on the concentration. Received: 3 February 1998/Revised version: 30 March 1998/Accepted: 11 April 1998     

Enhancement of low density lipoprotein binding to both low density lipoprotein receptor-positive and- negative cells by tetracycline antibiotics

Some tetracycline (TC) antibiotics, including TC and anhydrotetracycline, have been found to enhance specific binding of low density lipoprotein (LDL) to both LDL receptor-positive and-negative cells at relatively higher concentrations. When incubated at 37°C, the ability of LDL receptor-negative human fibroblasts to bind ¹²⁵I-LDL was increased from<2 to 45 ng/mg by 170 μM TC. In normal human fibroblasts and Hep G2 cells, ¹²⁵I-LDL binding was elevated 1.4- to 2-fold by 113 μM TC. The ¹²⁵I-LDL binding in the presence of TC was diminished by both heparin and EDTA. The enhancement by TC was not observed when ¹²⁵I-LDL binding was assayed at 4°C. TC enhanced LDL binding to paraformaldehyde-fixed Hep G2 cells, excluding LDL receptor induction in the mechanism. These results demonstrated that TC enhanced cellular LDL binding through a process not involving functional LDL receptors.     

Rolling contact fatigue of alumina ceramics sprayed on steel roller under pure rolling contact condition

The rolling contact fatigue of sprayed alumina ceramics with a nominal composition of Al₂O₃–2.3 mass% TiO₂ was studied with a two-roller test machine under a pure rolling contact condition with oil lubricant. The influence of undercoating of sprayed Ni-based alloy on the rolling contact fatigue was investigated. The failure mode of all sprayed rollers was spalling caused by subsurface cracking. The undercoating did not contribute to the improvement of the rolling contact fatigue life. The elastic modulus of the alumina sprayed layer evaluated with the nano-indentation method was around 85 GPa. The depths of the observed subsurface cracks corresponded approximately to the depths where the orthogonal shear stress or the maximum shear stress calculated with two-dimensional FEM became maximum.     

Relationship between particle erosion and lamellar microstructure for plasma-sprayed alumina coatings

The lamellar structure determines mechanical properties of a thermal spray coating. A model for the erosion of thermally sprayed ceramic coatings resulting from the debonding of flattened ceramic particles is proposed based on the examination of the erosion mechanism. The relationship between erosion rate and microstructural parameters is established both experimentally and theoretically to reveal main lamellar structural parameters controlling erosion of thermally sprayed ceramic coating. The microstructural parameters include the mean bonding ratio between lamellae and thickness of the lamellae. The erosion rate of plasma-sprayed Al₂O₃ coatings was measured at impact angle of 90° under the fixed erosion test conditions. The correlation of theoretical model with the observed structural parameters and erosion data of alumina coatings was examined. It is revealed that the theoretical relationship agreed well with the observed relation. The results clearly revealed that the erosion of plasma-sprayed ceramic coating was inversely proportional to the mean lamellar bonding ratio. The influences of spray parameters on erosion effected mainly through their influences on the lamellar bonding. The erosion resistance of a thermally sprayed ceramic coating was controlled by coating fracture toughness.     

A coaxial pulsed plasma thruster using chemical propellants

Pulsed plasma thrusters (PPTs) have the advantages of mechanical simplicity and robustness compared to other electric propulsion systems. However the thrust power ratio of PPTs is lower than that of other electric propulsion systems. To enhance the thrust performance of the PPT, we propose to use several combustible solid chemicals as coaxial PPT propellants to replace Teflon^® (Polytetrafluoroethylene: PTFE). With the design, the force obtained thermodynamically is expected to augment the PPT thrust power ratio with the help of the chemical energy contained in the propellants. As a result, the thrust power ratio is increased using hydroxyl-terminated polybutadiene-ammonium perchlorate (HTPB-AP)-based propellants compared to the case of ordinary Teflon. The discharge current and voltage waveform does not change even when the propellant is changed. These findings could indicate that the impulse bits by gasdynamic contribution are lager in the case of chemical solid propellants than in the case of Teflon.     

Separation–permeation performance of porous Si3N4 ceramics composed of columnar β-Si3N4 grains as membrane filters for microfiltration

The separation–permeation performance of porous silicon nitride (Si₃N₄) ceramics (consisting of columnar grains connected at random in three dimensions) as membrane filters was evaluated, and compared with commercial Al₂O₃ membranes having a three-layer structure. Si₃N₄ membranes separate particles with diameters much less than their pore diameters. The permeability of Si₃N₄ membranes with separability values the same as those of the Al₂O₃ membranes was about 1.3–2.4 times as large as the Al₂O₃ membranes. Dead-end filtration examination, using Al₂O₃ particles with a particle size distribution, indicated that the Si₃N₄ membrane filtration mechanism obeyed the cake filtration mechanism although the particle size was smaller than the pore size of the Si₃N₄ membranes.