Experimental and numerical assessment of the improvement of the load-carrying capacities of butterfly-shaped coupling components in composite structures

This study was designed to analyze the load-carrying capacities of composite structures connected face-to-face by a butterfly coupling component experimentally and numerically without adhesive. The results of the experimental studies were supported with numerical analysis. In addition, the butterfly coupling component was developed geometrically with a view to the results of the numerical and experimental studies. The change in the load-carrying capacity of the improved butterfly coupling components was analyzed numerically and experimentally to obtain new results. Half-specimens and butterfly-shaped lock components were cut with a water jet machine. Experiments and analyses were conducted to analyze the effects of coupling geometry parameters, such as the ratio of the butterfly end width to the specimen width (w/b), the ratio of the butterfly middle width to the butterfly end width (x/w), and the ratio of the butterfly half height to the specimen width (y/b). It was intended to determine the damage in the butterfly before any damage to the composite structure and to increase the service-life span of the composite structure with the repair of the butterfly lock. As a result of this study, it was determined that the geometrical fixed ratios (w/b) and (x/w) were 0.4 and 0.2 at 0.4 of (y/b) according to the experimental and numerical studies with basic and modified models.     

Multilayer Graphene Broadband Terahertz Modulators with Flexible Substrate

Fabrication of terahertz modulators as simple devices with high modulation depth across a broad bandwidth is still very challenging. In this study, four different chemical vapor deposition grown multilayer graphene (MLG) modulators based on MLG/ionic liquid/gold sandwich structures have been investigated. Flexible substrates (PVC and PE) were chosen as host materials, and devices were fabricated with three different thicknesses. The resultant MLG devices can be operated at low voltages between 0 and 3.4 V providing nearly complete modulation between 0.2 and 1.5 THz with low insertion losses. Even with such low gate voltages, the devices have been doped significantly inducing 7–11-fold improvement in their sheet conductivities depending on device thickness. In addition, sheet conductivity has been improved more than three times as the graphene layer number increased from 30 to 100. With the demonstration of promising device performances, the proposed modulators can be potential candidates for applications in terahertz and related optoelectronic technologies.     

Process modeling in machining. Part II: validation and applications of the determined flow stress data

The flow stress data, determined in Part I of the present study, is validated by using it as an input to the finite element method and analytical based computer programs to predict process variables in metal cutting. The predicted process variables in two-dimensional orthogonal turning and three-dimensional face milling operations, are compared with the published experimental data and the results of experiments conducted in the present work. The majority of the predictions have been found to be in reasonable agreement with the measured results. The comparisons have been discussed and, in the case of unsatisfactory agreement, the reasons for inaccurate predictions are reviewed. The flow stress data of AISI H13 tool steel (46 HRC), determined in Part I is used in this study to investigate the influence of edge preparation on forces in the cutting and feed directions, tool stresses and cutting temperatures. It has been concluded that the hone-radius edge with a hone radius of 0.1 mm provides the maximum resistance to chipping and the chamfered edge (20°×0.1 mm) has the minimum flank and crater wears for the conditions used in the present study.     

Determination of the flow stress of five AHSS sheet materials (DP 600, DP 780, DP 780-CR,DP 780-HY and TRIP 780) using the uniaxial tensile and the biaxial Viscous Pressure Bulge (VPB) tests

Room temperature uniaxial tensile and biaxial Viscous Pressure Bulge (VPB) tests were conducted for five Advanced High Strength Steels (AHSS) sheet materials, and the resulting flow stress curves were compared. Strain ratios (R-values) were also determined in the tensile test and used to correct the biaxial flow stress curves for anisotropy. The pressure vs. dome height raw data in the VPB test was extrapolated to the burst pressure to obtain the flow stress curve until fracture. Results of this work show that the flow stress data can be obtained to higher strain values under biaxial state of stress. Moreover, it was observed that some materials behave differently if subjected to different state of stress. These two conclusions, and the fact that the state of stress in actual stamping processes is almost always biaxial, suggest that the bulge test is a more suitable test for obtaining the flow stress of AHSS sheet materials for use as an input to Finite Element (FE) simulation models.     

Synthesis and characterization of 1,3,2-diazaboroine derivatives for organic thin-film transistor applications

2,2′-(1,4-Phenylene)bis(2,3-dihydro-1H-naphtho[1,8-de]-1,3,2-diazaboroine) [PND] and 2,2′-(4,4′-biphenylene)bis(2,3-dihydro-1H-naphtho[1,8-de]-1,3,2-diazaboroine) [BND] were synthesized and characterized by using differential scanning calorimetry (DSC) measurements, single crystal X-ray structure analysis, UV–vis absorption and electrochemical measurements, thin-film X-ray diffraction (XRD) and AFM studies. Organic field-effect transistors (OFETs) were fabricated by vacuum deposition with a bottom contact geometry using Au electrodes. Annealing treatment optimizes the organic active layer and increases the charge carrier mobility. Field-effect mobilities of 7.2 × 10^?3 for PND and 4.1 × 10^?4 cm² V^?1 s^?1 for BND were found.     

Swage casting of A380 alloy

Swage casting is a new casting technique which combines the advantages of squeeze, centrifugal and semi-solid casting methods. In this new casting method, components with one rotating axis can be produced on a swage casting machine from molten metal in a one-step operation. A shape like a “bomb-body” is chosen to demonstrate the advantages of this new method by using A380 Al–Si–Cu alloy. The same alloy is also cast with centrifugal and squeeze casting methods. In this study, the swage casting method and its features are briefly described. The final microstructures, mechanical properties and amount of porosity of the cast pieces produced by squeeze, centrifugal and swage casting methods are compared. Swage cast pieces showed a different composition of microstructure that consists of fine dendritic particles at the chill ends and a mixture of spherical and rosette shaped particles at the core. The swage cast pieces also have a slightly higher mechanical strength as indicated by tensile strength and Brinell hardness values.     

Elastic-plastic thermal stress analysis of an aluminum composite disc under parabolic thermal load distribution

An elastic-plastic thermal stress analysis was carried out on an orthotropic aluminum metal matrix composite disc with a hole by using an analytical solution. The thermal load distribution was chosen to vary parabolically from inner surface to outer surface. An aluminum composite disc reinforced curvilinearly by steel fibers was produced under hydraulic press. The mechanical properties of the composite disc were obtained from experiments by using strain gauges. A computer program was developed to calculate the thermal stresses under a parabolic temperature from inner surface to outer surface. The material was assumed to be non-linear hardening. The elastic-plastic solution was performed for the plastic region expanded around the inner surface by an analytical method. The magnitude of the tangential stress component for elastic and elastic-plastic was higher than the magnitude of the radial stress component. Besides, the tangential stress component was compressive on the inner surface and tensile on the outer surface. The magnitude of the tangential residual stress component was the highest on the inner surface of the composite disc. The plastic region began at the inner surface of disc. This paper was recommended for publication in revised form by Associate Editor Joo Ho Choi Gürkan Altan is a Research Assistant of Mechanical Engineering at the University of Pamukkale, Denizli, Turkey. Gürkan Altan received the B.E. degree (1999) in mechanical engineering from Dokuz Eylül University, Izmir, and the M.S. degree (2004) in mechanical engineering from Pamukkale University, Denizli. Gürkan Altan is interested in production and applications of composite materials. Currently he is involved in the development and application of joints of composite structures.     

Numerical prediction of three-dimensional fiber orientation in Hele-Shaw flows

A numerical technique is developed to determine the three-dimensional fiber orientation in complex flows. The fiber orientation state is specified in terms of orientation tensors, which are used in several constitutive models. This method is applied to quasi-steady state Hele-Shaw flows in order to predict the flow-induced fiber orientation during injection molding at zero volume fraction limit. At the inlet, a number of fibers are introduced at a specified rate into the flow and each fiber location is traced during the mold filling. Along these determined paths, the independent components of fourth order orientation tensors are solved, describing the orientation state. The numerical grid generation technique, which is suitable for complex mold shapes, is employed for the flow solution. Orientation ellipsoids are calculated from the second order tensors and are used to present the fiber orientation results. The numerical solutions are obtained for channel and converging flows. Planar, longitudinal, and transverse orientation results are generated from the orthogonal projections of the orientation ellipsoids.     

Relevance of peat-draining rivers for the riverine input of dissolved iron into the ocean

Peat bogs have the ability to produce strong chelate ligands (humic and fulvic acids) which enhance the weathering rates of iron-silicate minerals and greatly increase the solubility of the essential trace metal iron in river water. Fluvial networks link peat bogs with the ocean, and thus terrestrial-derived fulvic-iron complexes fuel the ocean's biological productivity and biological carbon pump, but understanding this role is constrained by inconsistent observations regarding the behaviour of riverine iron in the estuarine mixing zone, where precipitation reactions remove iron from the water column. We applied a characterization of the colloidal iron carriers in peatland-draining rivers in North Scotland, using field-flow fractionation (FFF), in combination with end-member mixing experiments of river water sampled near the river mouth and coastal seawater using a ⁵⁹Fe radiotracer method. According to our results, the investigated river contributed “truly dissolved” Fe concentrations of about 3300 nmol L^− 1 to the ocean which is nearly two orders of magnitude higher than the dissolved iron contribution of the “average world” river (∼ 40 nmol L^− 1). Thus we conclude that peatland-draining rivers are important sources of dissolved iron to the ocean margins. We propose highly electrostatic and sterical stabilized iron-organic matter complexes in the size range of < 2 kDa to be responsible for iron transport across the estuarine mixing zone.