Monitoring systems and determination of actual fatigue usage

At GKN, fatigue monitoring of important components has been conducted since 1979. The monitoring methods depend on the mechanisms of damage; quasi-static loads are regarded as well as dynamic loads. The components were selected for monitoring on the basis of a system analysis. The data resulting from monitoring are used to optimise operation mode steadily. Experience shows that the use of monitoring data as input for fatigue assessment is the most realistic and cost-effective way. This fatigue assessment uses global and local sensitivity studies to evaluate the load-stress relation for each component. These relations can be programmed to produce stress vs. time curves. These are processed according to ASME rules to give a realistic fatigue usage.     

A new monitoring system for piping systems in fossil fired power plants

A CEC-funded project has been performed to tackle the problem of producing an advanced Life Monitoring System (LMS) which would calculate the creep and fatigue damage experienced by high temperature pipework components. Four areas were identified where existing Life Monitoring System technology could be improved:

1. 1. the inclusion of creep relaxation

2. 2. the inclusion of external loads on components

3. 3. a more accurate method of calculating thermal stresses due to temperature transients

4. 4. the inclusion of high cycle fatigue terms.

The creep relaxation problem was solved using stress reduction factors in an analytical in-elastic stress calculation. The stress reduction factors were produced for a number of common geometries and materials by means of non-linear finite element analysis. External loads were catered for by producing influence coefficients from in-elastic analysis of the particular piping system and using them to calculate bending moments at critical positions on the pipework from load and displacement measurements made at the convenient points at the pipework. The thermal stress problem was solved by producing a completely new solution based on Green's Function and Fast Fourier transforms. This allowed the thermal stress in a complex component to be calculated from simple non-intrusive thermocouple measurements made on the outside of the component. The high-cycle fatigue problem was dealt with precalculating the fatigue damage associated with standard transients and adding this damage to cumulative total when a transient occurred.

The site testing provided good practical experience and showed up problems which would not otherwise have been detected.     

Minimum-phase filter design from linear-phase startpoint viabalanced model truncation

A new practical design approach for minimum-phase FIR or IIR filters, setting out from a high dimensionality FIR linear-phase prototype is described. The novelty of this technique lies in overcoming the inherent problem of finding the roots of a high order polynomial with repeated and/or very closely clustered roots     

New method for assessing the global quality of energy systems

Comparisons of various energy systems are often made from partial, limited standpoints that do not take into due consideration the numerous factors involved in such systems. A more complete assessment of the global quality of energy systems must consider a wider range of characteristics, such as: conversion and transportation yields, energy potential, added value, risk of accidents during conversion and transportation, coefficients of transportability and storability, and polluting emissions (carbon monoxide, carbon dioxide, sulphur and nitrogen oxides, unburnt hydrocarbons, dust, radionuclides and dispersed heat).

This paper not only identifies and quantifies the parameters that allow the above qualities to be expressed, but also defines a tree-structured energy-quality index system which starts from the parameters identified and makes it possible to obtain a global summary index, through various intermediate levels of aggregation.

Our objective is to make an instrument available to professionals (engineers, policymakers and energy managers) which allows them to concentrate their attention each time, according to the specific needs in question, on particular aspects of the quality of the energy, or to obtain numerical indicators that briefly express quality in the broadest sense.

In addition, a sample application of the proposed method is presented, using data gathered mainly from the literature on alternative systems for power production and space heating by fossil fuels.     

Influence of interfacial microcracks on the elastic properties of composites

A model is established to quantify the influence of interfacial microcracks on the elastic properties of a particulate composite using a combination of theoretical and finite element analysis. A unique way to construct physical models which could accommodate both crack size and crack density is proposed. Based on energy principles, the influence of a dilute concentration of interfacial microcracks is first studied. The case of a finite concentration of microcracks is solved subsequently by combining the dilute concentration solutions and the differential scheme. Both cases agreed well with existing composite theories for the limiting condition of complete decohesion. The final model predicts the effective elastic properties as functions of both crack size and microcrack density.     

Diffusion bonding of ferritic oxide dispersion strengthened alloys to austenitic superalloys

The superior high temperature mechanical strength and oxidation resistance of ferritic oxide dispersion strengthened (ODS) tubular alloys are compromised by the difficulties encountered in joining. Conventional fusion welding techniques generate a weld fusion zone which is devoid of the mechanical strength exhibited by the base material. Therefore, more sophisticated solid state joining techniques, such as diffusion bonding, must be employed when joining ODS materials. This paper describes a series of solid state diffusion bonding experiments carried out between two tubular ferritic ODS alloys and two high temperature austenitic alloys. Careful control of bonding conditions produced pressure retaining joints between one of the tubular ODS alloys and both austenitic alloys. The successful joint design was incorporated into the manufacture of a tubular creep component, which enabled a series of internally pressurized creep tests to be carried out. The microstructure developed at the bond interface of each of the four separate material couples is described and the high temperature performance of the pressure retaining joints is discussed.     

Interpolated smoothed pseudo Wigner-Ville distribution for accuratespectrum analysis

This paper deals with a new application of the time-domain windowed (smoothed version) of the pseudo Wigner-Ville distribution (PWD), that can be easily implemented in a dedicate digital instrument to be used as a spectral analyzer for time-frequency analysis of nonstationary signals. New computational algorithms are studied and developed to attain high time-frequency resolution, accuracy, flexibility and computational efficiency. Particularly, to reduce the negative effects due to leakage during frequency changes, a new interpolation formula is derived by using the windowing theory. The suggested technique allows the users to perform optimal evaluations of the instantaneous amplitudes and frequencies of analyzed signals     

Behavior of a vibrating wire near the liquid3He-vacuum interface and in a saturated3He-4He mixture

In this paper we describe the effect of the vicinity of a liquid³He-vacuum interface on the behavior of a vibrating wire viscometer. It was found that in the fluid near the liquid interface the quality factor is lower than in the bulk liquid. We further report on the observation of a doubling of the resonance peak of the wire in a saturated³He-⁴He mixture. The frequencies and amplitudes of the two peaks strongly depend on the distance between the phase boundary and the vibrating wire; the temperature and the velocity of the phase boundary have no significant influence on the peak frequencies. The observed peak doubling is attributed to the coupling of the vibrating wire with a standing second-sound wave in the dilute phase where the volume of the dilute phase can be regarded as a resonating cavity for second sound.     

Microstructure and mechanical behaviour of 3Y-TZP/Mo nanocomposites possessing a novel interpenetrated intragranular microstructure

Yttria stabilized tetragonal zirconia polycrystal (Y-TZP)/0-100 vol % molybdenum (Mo) composites were fabricated by hot-pressing a mixture of Y-TZP powder containing 3 mol % yttria (Y₂O₃) and a fine Mo powder in vacuum. This composite system possessed a novel microstructural feature composed of an interpenetrated intragranular nanostructure, in which either nanometer sized Mo particles or equivalent sized zirconia (ZrO₂) particles located within the ZrO₂ grains or Mo grains, respectively. The strength and toughness were both greatly enhanced with increasing Mo content for the 3Y-TZP/Mo composites thus breaking through the strength-toughness tradeoff relation in transformation toughened ZrO₂ and its composite materials. They exhibited a maximum strength of 2100 MPa and a toughness of 11.4 MPa·m^1/2 for the composite containing 70 vol % Mo. These simultaneous improvements in strength and toughness were determined to be the result of a decrease in flaw size associated with the interpenetrated intragranular nanostructure, and a stress shielding effect created in the crack tip by the elongated Mo polycrystals bridging the crack tip in addition to the stress induced phase transformation.     

Grenzen der Anwendbarkeit der Theorie der analytischen Signale

Zusammenfassung Bei der praktischen Anwendung der analytischen Signale ist es erforderlich, die Ermittlung der Hilbert-Transformation numerisch durchzuführen. Dazu wurden u.a. Verfahren von H.W. Schü?ler, R. Unbehauen und G. Wunsch vorgeschlagen. In der Arbeit werden allgemeine Ergebnisse zur numerischen Umsetzung der Hilbert-Transformation dargestellt. Es wird gezeigt, da? alle praktisch realisierbaren Verfahren für bestimmte Signale divergieren. Damit ist es m?glich, die in der Experimentalphysik schon l?nger bekannten Schwierigkeiten bei der Umsetzung der Hilbert-Transformation zu erkl?ren.