Magnetic properties of nickel filament polymer-matrix composites

The magnetic properties of polyethersulfone-matrix composites with 3-19 vol.% polycrystalline nickel filaments (0.4 (im diam) were investigated. These filaments were found to exhibit hysteresis energy loss 10800 J/m³ of nickel and coercive force 16.9 kA/m, compared to corresponding values of 4930 J/m³ and 4.7 kA/m for 2 μ.m diam polycrystalline nickel fibers, 1020 J/m³ and 0.5 kA/m for 20 μm diam polycrystalline nickel fibers, and 1280 J/m³ and 2.3 kA/m for solid polycrystalline nickel.     

Characterization of hollow fiber membranes in a permeator using binary gas mixtures

We have studied the CO₂/CH₄ mixed gas permeation through hollow fiber membranes in a permeator. An approach to characterize the true separation performance of hollow fiber membranes for binary gas mixtures was provided based on experiments and simulations. Experiments were carried out to measure the retentate and permeate flow rates and compositions at each outlet. The influences of pressure drop within the hollow fibers, non-ideal gas behavior in the mixture and concentration polarization were taken into consideration in the mathematics model. The calculation results indicate that the net influence of the non-ideal gas behavior, competitive sorption and plasticization yields the calculated CO₂ permeance in a mixed gas permeator close to that obtained in pure gas tests. Whereas the CH₄ permeance is higher in the mixed gas tests than that in the pure gas tests, as the plasticization caused by CO₂ dominates the permeation process. As a result, the CO₂/CH₄ mixed gas selectivity is smaller than those obtained in pure gas tests at equivalent pressures.The calculated membrane performance shows little changes with stage cut if the effect of concentration polarization is accounted for in the calculation. The integration method developed in this study could provide more accurate characterizations of mixed gas permeance of hollow membranes than other estimation methods, as our model considers the roles of non-ideal gas behavior and concentration polarization properly.     

Hydride Vapor Phase Epitaxy of GaN Thick Films by the Consecutive Deposition Process Using GaCl3

GaN buffer and main layers were grown by the conventional hydride vapor phase epitaxy technique using GaCl₃ consecutively. The deposited buffer layers were investigated by atomic force microscopy and X-ray analysis. To examine the behavior of the buffer layers at main layer growth temperature, heat treatment was conducted at 900°C. Based on the results of the buffer layer study, GaN thick films were grown at 1050°C. Optimum deposition conditions of buffer layer from the buffer and main layer studies generally coincided. On the φ scanning pattern, the GaN films grown on (0001) Al₂O₃ were single-crystalline. Band-edge emission dominated photoluminescence was observed at room temperature.     

An efficient assumed strain element model with six DOF per node for geometrically non-linear shells

The present paper describes an assumed strain finite element model with six degrees of freedom per node designed for geometrically non-linear shell analysis. An important feature of the present paper is the discussion on the spurious kinematic modes and the assumed strain field in the geometrically non-linear setting. The kinematics of deformation is described by using vector components in contrast to the conventional formulation which requires the use of trigonometric functions of rotational angles. Accordingly, converged solutions can be obtained for load or displacement increments that are much larger than possible with the conventional formulation with rotational angles. In addition, a detailed study of the spurious kinematic modes and the choice of assumed strain field reveals that the same assumed strain field can be used for both geometrically linear and non-linear cases to alleviate element locking while maintaining kinematic stability. It is strongly recommended that the element models, described in the present paper, be used instead of the conventional shell element models that employ rotational angles.     

The design of robots and intelligent manipulators using modern composite materials

The operating speed and endpoint positional accuracy of existing industrial manipulators are limited by the inertial and stiffness characteristics of the articulating members of the robot's mechanical linkage. This limitation may be overcome by developing members having high structural stiffness and strength with low mass, and this has been recognized for some time. These characteristics can be obtained by fabricating the moving members of manipulators in fiber reinforced composite materials. In order to establish a basis for the dynamic analysis of robots fabricated in viscoelastic composites, a variational theorem is developed herein. A preliminary comparative study is then undertaken for manipulators manufactured in a graphite-epoxy composite material and also steel in order to demonstrate some of the advantages to be accrued from this proposed new design philosophy.     

Flow of polymeric melts in short tubes

In an attempt to further understand the flow of polymeric melts through gates in injection molding, the present investigation deals with measurement of pressure drops during isothermal extrusion of fiber-filled and unfilled polystyrene, polypropylene, and polycarbonate melts in short tubes with sudden contraction at high shear rates typical of injection molding. Flow curves for these materials have been determined over a wide range of shear rates at various temperatures by using a capillary rheometer and extruder. Measurements indicate that rheological properties of fiber-filled melts after injection molding differ from those of fresh samples. Moreover, it has been found that decreasing the tube length increases the slope of the curve for pressure drop vs. Volumetric flow rate. Extra pressure losses due to end effects have been determined which show that at high shear rates these losses can reach levels as high as 100 bar, with the effect being higher for the fiber-filled melts. By using a viscoelastic consitutive equation, the extra pressure losses have been separated into entrance and exit losses. Model parameters required for this calculation have been determined from viscosity-shear rate curves for the melts. For various polymers, master curves useful for industrial applications have been constructed for the extra pressure losses.     

Mushy zone equilibrium solidification of a semitransparent layer subject to radiative and convective cooling

Equilibrium solidification in a semitransparent planar layer is studied using an isothermal mushy zone model. The layer is made up of a pure material being emitting, absorbing and isotropically scattering and is subject to radiative and convective cooling. The model involves solving simultaneously the transient energy equation and the radiation transport equation. An implicit finite volume scheme is employed to solve the energy equation, with the discrete ordinate method being used to deal with the radiation transport. A systematical parametric study is performed and the effects of various materials optical properties and processing conditions are investigated. It is found that decreasing the optical thickness and increasing the scattering albedo both lead to a wider mushy zone and a slower rate of solidification.