Influence of the Peak Tensile Overload Cycles on the Fatigue Crack Growth of Aluminum Alloy Under Spectrum Loading

Many structures such as aircrafts, risers, and offshore pipelines that are in contact with fluids, become subjected to complex variable amplitude loading (VAL) stress-time histories during their service lives. As a result, the structural life assessment and damage-tolerant analyses of such structures are considered as two important design criteria. In this paper, a VAL stress-time history is used to study the fatigue life of 6061-T651 aluminum alloy, with focus on the retardation effect resulting from the applied peak tensile overload cycles (TOLCs). Various so-called “clipping” levels are tested, and the results are compared with those obtained through an analytical method, using the Willenborg retardation approach, in conjunction with the Walker fatigue crack growth model. The results would demonstrate the significant influence of the TOLC present within VAL scenarios on retarding the fatigue crack growth rate of the material. The study also investigates the influence of various clipping levels on the fatigue response of the material, also highlighting the limitations of the analytical approach in estimating the resulting crack growth rate. It is observed that the analytical method predicts a higher fatigue life for the material subjected to VAL, which is non-conservative for design purposes. Some suggestions are provided for fatigue life estimation of the material when subjected to VAL scenarios.     

Natural rubber filled SiC and B4C ceramic composites as a new NTC thermistors and piezoresistive sensor materials

A novel electrically conductive composite for NTC thermistor and piezoresistive sensor was successfully fabricated by homogeneously dispersing conductive SiC and B₄C in an insulating natural rubber (NR) matrix. The morphology of the composites was investigated by means of scanning electron microscopy, cross linking density (n), volume fraction of rubber (V_r), and interparticle distance among conductive phases (r_p). The influence of the filler concentrations on the mechanical properties such as modulus of elasticity (E); hardness shore A (H), and elongation at break (EB) were studied in details. The dependences of volume resistivity of NR based composites filled with B₄C and SiC as a function of fillers concentration was investigated. Temperature dependencies of volume resistivity were also measured to examine the possible application of the composites to polymer linear negative temperature (NTC) thermistors. Furthermore, the temperature dependencies of dielectric constant of the composites were studied. For practical application, the thermal stability of the composites was examined by means of resistivity temperature and pressure hysteresis cycle. In parallel, the conduction mechanism of conductivity of the composites was interpreted in terms of the computed the activation and hopping energy. The applicability of the composites to piezoresistive sensor was examined too. The good mechanical properties and thermal stability of NR composites behavior can be utilized for fabricating various electronic devices as NTC thermistors and piezoresistive sensor (i.e. transducers in pressure sensors). POLYM. COMPOS., 29:109–118, 2008. © 2007 Society of Plastics Engineers     

New PTCR thermistors,switching current,and electromagnetic shielding effectiveness from nanosized vanadium sesquioxides ceramic reinforced epoxy resin nanocomposites

A new polymer nanocomposites of an epoxy resin matrix with randomly dispersed nano‐vanadium sesquioxides (V₂O₃) in various amounts were prepared. The structure of the nanocomposites were characterized by scanning and transmission electron microscopy (SEM and TEM), X‐ray diffraction, hardness, packing factor, extent of filler reinforcement, glass transition temperature, and sound velocity. The percolation threshold in the conductivity of the composites is lesser than 8 wt % and the dielectric constant can reach as high as 103. The resistivity—temperature curve of the composites shows a positive temperature coefficient (PTC) effect. The thermal stability of the composites was examined in terms of thermal gravimetry and differential scanning calorimetry (TG and DTA) and isothermal resistivity–time check. Because of the interfacial interaction among filler particles and the epoxy matrix, the nanocomposites exhibit higher thermal stability. The current–voltage–temperature curves behave as switching current. The temperature increases linearly with the applied voltage which makes this PTC nanocomposites very useful for temperature probe. Finally, electromagnetic interference shielding effectiveness (SE) values have been calculated and measured for the nanocomposites in the frequency range 1–12 GHz. It is found that the SE properties of the nanocomposite improve with increase in wt % of V₂O₃. A maximum SE of 42 dB for V20 sample at 12 GHz has been achieved. These nanocomposites are potentially useful in suppression of electromagnetic interference and reduction of radar signature. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Temperature and processing effects on lithium ion conductivity of solution-deposited lithium zirconium phosphate (LiZr2P3O12) thin films

Lithium zirconium phosphate (LiZr₂P₃O₁₂) thin films have been prepared on platinized silicon substrates via a chemical solution deposition approach with processing temperatures between 700°C and 775°C. Films that were subject to a single high-temperature anneal were found to crystallize at temperatures above 725°C. Crystallization was observed in films annealed after each deposited layer at 700°C and above. In both cases, grain size was found to increase with annealing temperature. Ion conductivity was found to increase with annealing temperature in singly annealed films. In per-layer annealed films ion conductivity was found to initially increase then decrease with increasing annealing temperature. A maximum ion conductivity of 1.6 × 10⁻⁶ S/cm was observed for the singly annealed 775°C condition, while a maximum ion conductivity of 5.8 × 10⁻⁷ S/cm was observed for the 725°C per-layer annealed condition. These results are consistent with an increasing influence of cross-plane, internal interface resistance and vapor phase carrier loss in the per-layer annealed samples. This work demonstrates that post-deposition processing methods can strongly affect the ion conducting properties of LiZr₂P₃O₁₂ thin films.     

Design and Implementation of a Flexible Manufacturing Control System Using Neural Network

Design and implementation of a sequential controller based on the concept of artificial neural networks for a flexible manufacturing system are presented. The recurrent neural network (RNN) type is used for such a purpose. Contrary to the programmable controller, an RNN-based sequential controller is based on a definite mathematical model rather than depending on experience and trial and error techniques. The proposed controller is also more flexible because it is not limited by the restrictions of the finite state automata theory. Adequate guidelines of how to construct an RNN-based sequential controller are presented. These guidelines are applied to different case studies. The proposed controller is tested by simulations and real-time experiments. These tests prove the successfulness of the proposed controller performances. Theoretical as well as experimental results are presented and discussed indicating that the proposed design procedure using Elman's RNN can be effective in designing a sequential controller for event-based type manufacturing systems. In addition, the simulation results assure the effectiveness of the proposed controller to outperform the effect of noisy inputs.     

Pyrolytic oil from fluidised bed pyrolysis of oil palm shell and itscharacterisation

Biomass in the form of oil palm shellwas pyrolysed in an externally heated 5 cm diameter, 30 cm high fluidised bed pyrolysis reactorwith nitrogen as the fluidising gas and silica sand as the bed material. The pyrolysis oil wascollected in a series of condenser and ice-cooled collectors. The char was collected separatelywhile the gases were flared. The effects of process conditions, like fluidised bed reactortemperature, feed size and fluidisation gas flow rate on the product yields were studied. Theproduct yields were found to be significantly influenced by the process conditions. Thecomposition of oil was determined at fluidised bed temperature of 500°C at which the liquidproduct yield was maximum. The oil was analysed by Fourier Transform infra-red (FTIR)spectroscopy and gas chromatography/mass spectrometry (GC/MS) techniques. In addition, thephysical properties of the oil were determined. The results showed that the oil was highlyoxygenated containing a high fraction of phenol-based compounds. Detailed analysis of the oilshowed that there was no concentration of biologically active polycyclic aromatic species in theoil. A brief preliminary economic analysis is presented at the end of the paper (see Appendix). ©1999 Elsevier Science Ltd. All rights reserved.     

Cross-Well Radar. I: Experimental Simulation of Cross-Well Tomography and Validation

This paper explains and evaluates the potential and limitations of conducting cross-well radar (CWR) in sandy soils. Implementing the experiment and data collection in the absence of any scattering object, and in the presence of an acrylic plate [a representative of dielectric objects, such as dense nonaqueous phase liquid (DNAPL) pools, etc.], as a contrasting object in a water-saturated soil is also studied. To be able to image the signature of any object, more than one pair of receiving and transmitting antennas are required. The paper describes a method to achieve repeatable, reliable, and reproducible laboratory results for different transmitter-receiver combinations. Different practical methods were evaluated for collecting multiple-depth data. Similarity of the corresponding results and problems involved in each method are studied and presented. The data show that the frequency response of a saturated coarse-grained soil is smooth due to the continuous and dominant nature of water in saturated soils. The repeatability and potential symmetry of patterns across some borehole axes provide a valuable tool for validation of experimental results. The potential asymmetry across other borehole axes is used as a tool to evaluate the strength of the perturbation on the electromagnetic field due to hidden objects and to evaluate the feasibility of detecting dielectric objects (such as DNAPL pools, etc.) using CWR. The experimental simulation of this paper models a real-life problem in a smaller scale, in a controlled laboratory environment, and within homogeneous soils that are uniformly dry or fully water saturated, with a uniform dielectric property contrast between the inclusion and background. The soil in the field will not be as homogeneous and uniform. The scaling process takes into consideration that as the size is scaled down; the frequency needs to be scaled up. It is noteworthy that this scaling process needs to be extensively studied and validated for future extension of the models to real-field applications. For example, to extend the outcome of this work to the real field, the geometry (antenna size, their separation and inclusion size) needs to be scaled up back to the field size, while soil grains will not. Therefore, soil, water, and air coupling effects and interactions observed at the laboratory scale do not scale up in the field, and may have different unforeseen effects that require extensive study.     

TQM consultant selection in SMEs with TOPSIS under fuzzy environment

Although much has been written about TQM in SMEs, little attention has been paid to the role of external consultant in the successful implementation of a TQM program in this kind of firms. Sometimes there are some candidates and companies have to select the best one. In general, many factors affect this problem which adheres to uncertain and imprecise data, and usually several people from different functional areas of the company are involved in this process. This study aims to improve the quality of decision in this area. In this paper a systematic decision process for selecting external consultant is proposed. The proposed method is based on TOPSIS method in fuzzy environment. Decision criteria are obtained from the nominal group technique (NGT). Additionally, a real case study is presented to illustrate the application of the proposed method.     

Influence of process variables on growth of ZnO nanowires by cathodic electrodeposition on zinc substrate

Influence of the deposition duration and electrolyte concentration on the structural and morphological features of the ZnO thin films, grown by cathodic electrodeposition on zinc substrate followed by annealing in air at 400 °C, have been investigated. The surface morphology of the as-synthesized films shows two distinct features, presence of ‘2-dimensional nanosheets’ on the area near the electrolyte-air interface and ‘granular’ nanostructures, below the interface region. However, upon annealing, the formation of ZnO nanowires, possessing length of several microns and diameter less than 20 nm, on the entire substrate is observed. The X-ray and selected area electron diffraction patterns clearly confirm the polycrystalline nature of the ZnO nanowires.     

Roller compacted concrete with contaminated recycled aggregates

Recycling waste building materials from construction and demolition (C&D) sites is increasingly investigated for economical and environmental reasons. Roller compacted concrete (RCC) is a special dry concrete mix; laid down and compacted like a soil, it is especially used for the construction of massive structures like dams or large horizontal surfaces like road foundation. In this paper, natural concrete slabs were cured in water, sea water, chloride solutions or sulphate solutions and then crushed to obtain virgin and contaminated (polluted) recycled aggregates. The aim of this research is the total replacement (100% coarse and fine) of natural aggregates (NA) by recycled concrete aggregates (RA) in the composition of a roller compacted concrete. The natural and recycled aggregates are characterised and compared. The mechanical properties and durability performances of concrete with contaminated RA are analysed. The experimental results showed that the polluted RA are much richer in chlorides than in sulphates and are leached if they are soaked in water. Significant differences were observed between the properties of original and new concrete and the results demonstrated the need of taking these contaminations into account.