Modeling and finite element analysis of rod and wire steel rolling process

Two thermomechanical coupled elastic-plastic finite element （FE） models were developed for predicting the 12-pass continuous rolling process of GCrl 5 rod and wire steel. The distances between stands in the proposed models were set according to the actual values, and the billets were shortened in the models to reduce the calculation time. To keep the continuity of simulation, a technique was developed to transfer temperature data between the meshes of different models in terms of nodal parameters by interpolation functions. The different process variables related to the rolling process, such as temperature, total equivalent plastic strain, equivalent plastic strain rate, and contact friction force, were analyzed. Also, the proposed models were applied to analyze the reason for the occurrence of an excessive spread in width. Meanwhile, it was also utilized to assess the influence of the roll diameter change on the simulated results such as temperature and rolling force. The simulated results of temperature are found to agree well with the measured results.     

最少拍数字控制改善磁致伸缩微小位移机构动态特性

本文介绍一种新的适用于快速动态过程的磁致伸缩微小位移机构及其计算机数字控制实验系统;求出磁致伸缩微小位移机构系统的传递函数,并对利用计算机数字校正来进一步改善机构系统的动态特性进行了分析和实验。结果表明,该机构系统不仅适用于镜面车削时作精密微量进刀,而且还可以应用在误差动态补偿系统中作执行机构。     

TC4合金锥体模锻过程的数值模拟

采用刚塑性有限元法对钛合金锥体的模锻成形进行有限元数值模拟,分析了锥形件模锻过程中的金属流动规律,应力场、应变场、变形区的压力分布,压力的变化规律等。模拟结果表明,锥体模锻成形分为3个阶段:初期变形过程是圆柱体变形为一个小曲率壳体的阶段,应力主要集中在上模的正下方,应变主要发生在此变形区;变形中期是与下模相接触的部分参与变形的体积逐渐增大,直至最后形成所需要的锥体形状;变形后期由于摩擦作用产生严重的不均匀壁厚减薄现象。     

Analysis of thermodynamics and kinetics of titanium between top slag and liquid steel

Titanium is an impurity element in some special steel grades.The existence of titanium decreases the grain size and lowers the yield strength,resulting in low quality of these steels with regard to various properties.Thus,the titanium content should be reduced to the minimum.Based on the industrial production of ultra-low carbon Al-Si killed steel,this paper investigated the physical-chemical behaviors of titanium with and without desulfurization during RH refining.The influences of Ti content in hot metal,ladle slag composition,and ladle slag quantity,etc.,on the Ti content in refined liquid steel were discussed.The results show that the partition ratio of titanium between ladle slag and liquid steel is inversely proportional to the Al content to the power of 4/3,and the empirical formula regressed from practical experience can be expressed as w(TiO2)/w[Ti]=48/w[Al]4/3.Maximum partition ratio of titanium between top slag and liquid steel can be ensured by an optimum slag composition including components of FeOx and Al2O3 and an appropriate slag basicity.The contents of FetO and Al2O3 should be controlled above 6% and below 20% respectively and the slag basicity should be kept within 1.5 to 3.0.Moreover,desulfurization refining in the RH vacuum will decrease the partition ratio of titanium between ladle slag and liquid steel significantly.To keep the Ti content stably below 15×10-4% in a 300 ton ladle,the Ti content in hot metal must be lower than 500×10-4% and the thickness of ladle slag carried over from BOF slag must be less than 50 mm.     

台阶高度对露天台阶爆破影响的试验研究

采用模型实验的方法,研究了露天开采过程中台阶高度对爆破效果的影响。结果表明,目前普遍采用的12m台阶可以提高到15－20cm,以提高矿山的劳动生产率,降低生产成本。     

高校学生欠费现象浅析

高校学生欠费是近几年来困扰高校发展的一个难题。分析指出家庭经济困难、学费标准偏高、学生诚信缺失是欠费现象形成的主要原因。提出国家应加大高等教育投入、高校应加大贫困大学生资助力度、大学生要加强自身诚信修养等解决欠费问题的对策措施。     

金川公司第二冶炼厂节能途径探讨

本文结合金川公司第二冶炼厂的具体实际,从技术节能和管理节能两个方面阐述了节能工作中应注意的问题,指出了节能的具体措施。     

硅钙钡镁合金脱氧钢中夹杂物组成与形态

在冶炼高碳钢时,采用硅钙钡镁转炉终脱氧,钢坯中氧化物夹杂基本上有3种存在形式,即Al2O3-MgO-SiO2-CaO系、Al2O3-MgO系、及其与硫化物夹杂复合的存在形式.钢中硫化物夹杂主要是MnS及其与氧化物夹杂复合的存在形式.     

辊底式加热炉下降烟道耐火材料改造实践

通化钢铁股份有限公司的连铸连轧生产线采用了先进的辊底式加热炉技术,其烟道工作衬设计采用1260℃绝热涂抹浇注料,耐火材料在使用六七个月后出现较严重的剥落现象。经过试验和生产使用证明,把浇注料改造成纤维模块应用于烟道工作层,在满足了生产工艺要求的前提下,使用寿命可达到18个月以上。