Usage of 3D roughness parameters adapted to the experimental simulation of sheet-tool contact during a drawing operation

The multipass strip drawing tests of sheet metal car body parts in cylinder/sheet/cylinder contact geometry is particularly well adapted to the simulation of sheet/tool contact conditions during a stamping operation. Within this framework, a rough sheet rubs against a smooth tool. During the sliding contact, a modification in the average size of plateaus appears, the locations where the shear stress and normal pressures are transmitted. Owing to a profilometrical relocation technique between each tool passage, we use statistical parameters corresponding to the average width and length of the plateaus. The observed flattening of the plateaus and the quantity of free wear particles modifying the third body in the contact are particularly more important in the case of aluminum sheets than in those of mild steel sheets.     

Adhesion studies for probiotics: need for validation and refinement

Adhesion of probiotic bacteria to intestinal epithelial cells is regarded as a prerequisite to exert beneficial health effects. Human intestinal epithelial lines, like Caco-2 or HT-29 cells, have been extensively used to select for adhesive strains in vitro. Adhesion to intestinal mucus has been used to a lesser extent. However, to date, there has been no standardization of the conditions used in in vitro adhesion assays. As a consequence, results obtained in different laboratories using identical strains, but different assay conditions, show great variability. This lack of standardization complicates the interpretation of data and discrepancies emerge on what is meant by effective adhesion. A critical validation of in vitro adhesion is essential for the food industry, using adhesion assays as predicitve screening tools to assess new probiotic strains. In this review we summarize a comparative study on adhesion of the well characterized probiotic bacteria L. johnsonii La1 and L. rhamnosus GG with respect to the influence of bacterial growth conditions, growth phase, buffer, pH, and mucus on adhesion properties. The results are employed in the current scientific discussion to allow a critical evaluation on the reliability of the in vitro assays.     

Dielectric relaxation of polar aromatics in unoriented and oriented linear low‐density polyethylene

The dielectric behavior of some polar aromatics dissolved in nonpolar unoriented and stretched linear low‐density polyethylene was investigated within the temperature region between 150 and 350 K. The measurements were carried out in the frequency range 1 kHz to 10 MHz. The maximum temperatures and the half widths of the loss tangent peaks depend upon the shape and the polar structure of guest molecules. Stretching the samples induced a shift of the loss tangent to higher temperatures, decreased the height, and increased the width of tan δ peak. The activation energy is also influenced by the type of guest molecules and orientation of polymer matrix. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 1278–1282, 2001     

Ellipsometrische Charakterisierung von C‐Schutzschichten für die Speichertechnologie

Spectroscopic Ellipsometry is a fast, non‐destructive and reliable method for characterizing thin films, based on interaction between incident light and a multilayer system. For our investigations, light in the visible spectral range has been used to characterize protective carbon coatings with thicknesses of 2‐7nm on magnetic hard disks. The specific disk layer stack has been described with an adequate one‐layer model. With regard to an accurate analysis of the covering carbon coating a reproducible procedure for determining the underlying metallic material has been developed. The measured ellipsometric parameters (ψ, Δ) display a linear dependence on carbon film thickness which shows an appropriate application of the used model down to a thickness of 2 nm. By means of simulation calculations, criteria for the selection of optimized wavelengths with respect to film characterization has been established. Furthermore, an increasing extinction coefficient κ with rising nitrogen content in the carbon coating could be stated. Apparent time instabilities in the determination of layer thickness d and extinction coefficient κ of the carbon film could be explained as due to adsorption processes on the surface.     

Development of Creep Resistant Mg‐Gd‐Sc Alloys with Low Sc Content

High thermal stability and good mechanical properties are crucial for the wider future application of magnesium alloys. One of the most promising directions is the alloying of Mg with rare earth elements as Gd. The fine dispersion of metastable β′ phase (c‐base centred orthorhombic, a = 0.641 nm, b = 2.223 nm, c = 0.521 nm), already known from commercially successful WE alloys (Mg‐Y‐Nd‐Zr), precipitated in all three possible orientation modes during T6 treatment causes very pronounced age hardening in binary Mg‐Gd system and inhibits very effectively the dislocation motion during the creep. The stable β phase (Mg₅Gd, f.c.c. structure, a = 2.234 nm) ensures the creep resistance comparable to WE alloys. A high content of Gd (above 10 wt.%) is necessary to attain the required microstructure. The addition of Sc (below 1 wt.%) and Mn (about 1.5 wt.%) suppresses the solubility of Gd in Mg considerably. The complex precipitation process involving the precipitation of very stable Mn₂Sc, Mn and Gd containing phase and metastable β′ phase is responsible for superior creep properties of MgGd5Sc0.3Mn1 alloy at elevated temperatures. Even at 300°C the creep resistance is markedly better than for WE43 alloy. The increased Gd and Sc contents in MgGd10Sc0.8Mn1 alloy do not further improve the creep resistance.     

A TRNSYS-based simulation framework for the analysis of solar thermal and heat pump systems

The modeling and simulation of combined solar and heat pump (SHP) systems is a challenging task as it requires expert knowledge in modeling as well as in the behavior of the real systems. As an example of a SHP system, this work considers parallel solar thermal and heat pump systems with ground or air source heat pumps for the efficient energy supply of buildings. An introduction to SHP systems and the considered system concepts is given and the challenges in designing new models within the simulation environment TRNSYS are described. Finally, a TRNSYS-based stand-alone tool (SHP-SimFrame) ispresented which enables users to analyze predefined SHP concepts with hardly any knowledge in modeling and simulation itself.     

Hydrogen production by coupling pressurized high temperature electrolyser with solar tower technology

Solar hydrogen production by coupling of pressurized high temperature electrolyser with concentrated solar tower technology is studied. As the high temperature electrolyser requires constant temperature conditions, the focus is made on a molten salt solar tower due to its high storage capacity. A flowsheet was developed and simulations were carried out with Aspen Plus 8.4 software for MW-scale hydrogen production plants. The solar part was laid out with HFLCAL software. Two different scenarios were considered: the first concerns the production of 400 kg/d hydrogen corresponding to mobility use (fuel station). The second scenario deals with the production of 4000 kg/d hydrogen for industrial use. The process was analyzed from a thermodynamic point of view by calculating the overall process efficiency and determining the annual production. It was assumed that a fixed hydrogen demand exists in the two cases and it was assessed to which extent this can be supplied by the solar high temperature electrolysis process including thermal storage as well as hydrogen storage. For time periods with a potential over supply of hydrogen, it was considered that the excess energy is sold as electricity to the grid. For time periods where the hydrogen demand cannot be fully supplied, electricity consumption from the grid was considered. It was assessed which solar multiple is appropriate to achieve low consumption of grid electricity and low excess energy. It is shown that the consumption of grid electricity is reduced for increasing solar multiple but the efficiency is also reduced. At a solar multiple of 3.0 an annual solar-to-H₂ efficiency greater than 14% is achieved at grid electricity production below 5% for the industrial case (4000 kg/d). In a sensitivity study the paramount importance of electrolyser performance, i.e. efficiency and conversion, is shown.     

Design,development, construction and operation of a novel metal hydride compressor

Metal Hydride Compressors (MHC) is a promising technology for thermal compression of hydrogen. Besides the absence of a necessity for significant mechanical or electrical energy input, this type of compressor has the advantage that no moving parts are involved. A brief review on the reported experimental set ups of metal hydride compressors is carried out and compared to the metal hydride compressor developed and constructed by HYSTORE Technologies Ltd in Cyprus. The compressor built by HYSTORE consists of 6 stages using AB₂ and AB₅ – type metal hydride alloys. The MHC is operated between 10 C and 80 °C, which is a temperature range that can be supplied by solar thermal collectors. Furthermore, the experimental results showed, that even lower temperatures of 17 C are sufficient thus reducing the demand for cooling capacity. During the operation, the compressor achieved stable compression of hydrogen from 7 bar more than 220 bar. The specific productivity of the compressor achieved values up to 67.2 l_H2 kg^?1 h^?1.     

Wax esters and triglycerides as storage substances in seeds of Buxus sempervirens

The seeds of the evergreen Buxus‐tree, Buxus sempervirens, contain a yellowish oil which represents up to 42% of the dry weight. The oil consists, in comparison to the lipids of jojoba fruits (Simmondsia chinensis), of only 3.6% wax esters. 95% of the oil consist of triglycerides, the typical storage substances of oil fruits. Phospholipids occur with 0.4% and glycolipids with 0.13%. The fatty acid patterns of these lipids correspond to the typical fatty acid compositions of the respective lipid classes. In the wax esters monoenoic fatty acids and saturated fatty acids with 16 and 18 carbon atoms prevail. The glycolipid and phospholipid fractions are characterized by a high portion of dienoic and monoenoic as well as saturated fatty acids having 16 and 18 carbon acids.