Modeling of vial and ball motions for an effective mechanical milling process

Mechanical milling (MM) is referred to a solid state size reduction process where work materials in the form of coarse particulates are broken into the ultimate fineness by means of mechanical impact created by collisions of the work materials and the milling media which are placed inside a reciprocating vial. Many milling techniques have been so far developed to improve the process. However, the efficiency of MM process is still below satisfactory in terms of energy balance, where the energy consumed by the process of reduction is still very low compared to the energy supplied to perform the milling process itself. This contributes to high energy losses and proportionally to the span of processing time. Other major problems inherent in the process are contamination by the balls and the vial materials into the work materials, and process temperature that could influence the properties of milled materials. Since MM process utilizes the energy generated by impact upon the collisions of the balls against the work materials, it is important to understand the motions of the balls, the work materials, and the vial, which are the sources of the generation of impact energy. To obtain an optimized processing condition, the motions of vial and ball in relationship with the work materials should be designed in such a way to ensure the optimum impact energy is consumed by the work materials for the size reduction purposes. This paper presents a physical model for work materials, balls, and vial collisions based on different ways of motions. Using this model, higher impact could be achieved. These would lead to the reduction of milling time, contamination, as well as milling temperature.     

2/spl times/40 Gbit/s RZ-DQPSK transmission with tunable chromatic dispersion compensation in 263 km fibre link

2/spl times/40 Gbit/s RZ-DQPSK transmission over a 263 km fibre link with back-to-back receiver sensitivity of -27.5 dBm and Q factor >20 dB is demonstrated. The experiment demonstrates sufficient resilience against nonlinear phase noise and band limitation in a 40 Gbit/s WDM DEMUX with Q=17.5 dB.     

Self-Sensing Actuation With Adaptive Control in Applications With Switching Trajectory

This paper presents the application of self-sensing actuation (SSA) to facilitate the implementation of piezoelectric actuator in an intelligent mechatronic system. SSA is a technique to employ smart materials, such as piezoelectric materials, simultaneously as a sensor and an actuator; thereby increasing the level of integration of the system. The piezoelectric actuator is equipped with an exclusive adaptive controller amidst its nonlinearities and system's disturbance. The application area to be discussed is a microdispensing system, which is an example of a micromanufacturing process, combining a fluidic system and a positioning system.     

Structural transformation in Mn-substituted Sr2Bi2Ta2TiO12 Aurivillius phase synthesized by hydrothermal method: A comparative study and dielectric properties

In this study, a hydrothermal method was applied to synthesize the three-layer Aurivillius phase Sr₂Bi₂Ta₂TiO₁₂ (SBTTO) and Mn-substituted Sr_1·5Bi_2·5Ta₂Ti_0·5Mn_0·5O₁₂ (SBTTMO), with the use of NaOH as a mineralizer. The crystal structure, morphology, dielectric properties, and the correlation between the structural transformation and dielectric properties were investigated. The XRD data reveal that the SBTTO sample adopts a tetragonal crystal structure with the I4/mmm space group and is then transformed into an orthorhombic structure with the B2cb space group for SBTTMO. The morphology of both samples was observed by SEM, which showed anisotropic plate-like grains. With the Mn substitution, the ferroelectric transition temperature (T_c) significantly increases as the influence of the 6s² lone pair of Bi³⁺ increases, and this in turn further induces the relaxor-ferroelectric behavior. Consequently, the increase in T_c confirms the structural transformation from the paraelectric-tetragonal to the ferroelectric-orthorhombic phase.     

Process design and techno‐economic analysis of ethyl levulinate production from carbon dioxide and 1,4‐butanediol as an alternative biofuel and fuel additive

Carbon dioxide capture, utilization, and storage (CCUS) is one of the promising negative emission technologies (NET). Within various CCUS routes available, CO₂ conversion into fuels is one of the attractive options. Currently, most of CO₂ conversion into fuels requires hydrogen, which is expensive and consume large energy to produce. Hence, a different route of producing fuel from CO₂ by utilizing 1,4‐butanediol as the raw material is proposed and evaluated in this study. This alternative route comprises production of levulinic acid from the reaction between CO₂ and 1,4‐butanediol and production of ethyl levulinate, an alternative biofuel and biofuel additive, via an esterification reaction of levulinic acid with ethanol. The process is designed and simulated according to the available data and evaluated in terms of its technical features. Because of the unavailability of reaction data for synthesis of levulinic acid from 1,4‐butanediol and CO₂, several assumptions were taken, which may implicate the accuracy of the studied design. This technical evaluation is followed by cost estimations and sensitivity analysis. Because of the free CO₂, the profitability of the plant depends strongly on the prices of the other chemicals and the price difference between 1,4‐butanediol (raw material) and ethyl levulinate (product). Monte Carlo simulation indicates that the proposed plant will always be profitable if the ethyl levulinate is slightly more expensive than the 1,4‐butanediol, highlighting that the process of producing ethyl levulinate from CO₂ is economically profitable. Future research should be directed towards a catalytic system that can effectively convert CO₂ into levulinic acid, by‐products produced from the two reaction steps, and reduce the excess ethanol used in the second reaction.     

Mechanical characteristics of oil palm fiber reinforced thermoplastics as filament for fused deposition modeling (FDM)

Fibers are increasingly in demand for a wide range of polymer composite materials. This study's purpose was the development of oil palm fiber (OPF) mixed with the thermoplastic material acrylonitrile butadiene styrene (ABS) as a composite filament for fused deposition modeling (FDM). The mechanical properties of this composite filament were then analyzed. OPF is a fiber extracted from empty fruit bunches, which has proved to be an excellent raw material for biocomposites. The cellulose content of OPF is 43%-65%, and the lignin content is 13%-25%. The composite filament consists of OPF (5%, mass fraction) in the ABS matrix. The fabrication procedure included alkalinizing, drying, and crushing the OPF to develop the composite. The OPF/ABS materials were prepared and completely blended to acquire a mix of 250 g of the material for the composition. Next, the FLD25 filament extrusion machine was used to form the OPF/ABS composite into a wire. This composite filament then was used in an FDM-based 3D printer to print the specimens. Finally, the printed specimens were tested for mechanical properties such as tensile and flexural strength. The results show that the presence of OPF had increased the tensile strength and modulus elasticity by approximately 1.9% and 1.05%, respectively. However, the flexural strength of the OPF/ABS composite had decreased by 90.6% compared with the virgin ABS. Lastly, the most significant outcome of the OPF/ABS composite was its suitability for printing using the FDM method.The full text can be downloaded at https://link.springer.com/content/pdf/10.1007%2Fs40436-019-00287-w.pdf     

Experimental Investigation of Gas/Slag/Matte/Spinel Equilibria in the Cu-Fe-O-S-Si System at 1473 K (1200 °C) and P(SO2) = 0.25 atm

Metallurgical and Materials Transactions B - New experimental data were obtained on the gas/slag/matte/spinel equilibria in the Cu-Fe-O-S-Si system at 1473 K (1200 °C) and...