Modeling and economic analysis of CO<Subscript>2</Subscript> separation process with hollow fiber membrane modules

The main purpose of the study was to develop a model using ASPEN and Excel simulation method to establish optimum CO₂ separation process utilizing hollow fiber membrane modules to treat exhaust gas from LNG combustion. During the simulation, optimum conditions of each CO₂ separation scenario were determined while operating parameters of CO₂ separation process were varied. The characteristics of hollow fibers membrane were assigned as 60 GPU of permeability and 25 of selectivity for the simulation. The simulation results illustrated that 4 stage connection of membrane module is required in order to achieve over 99% of CO₂ purity and 90% of recovery rate. The resulted optimum design and operation parameters throughout the simulation were also correlated with the experimental data from the actual CO₂ separation facility which has a capacity of 1,000 Nm³/day located in the Korea Research Institute of Chemical Technology. Throughout the simulation, the operating parameters of minimum energy consumption were evaluated. Economic analysis of pilot scale of CO₂ separation plant was done with the comparison of energy cost of CO₂ recovery and equipment cost of the plant based on the simulation model. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Adhesion properties of UV crosslinked polystyrene-block-polybutadiene-block-polystyrene copolymer and tackifier mixture

The peel and tack properties of mixtures of polystyrene-block-polybutadiene-block-polystyrene (SBS) and a tackifier were investigated after these were crosslinked by ultraviolet (UV) irradiation at various amounts of benzophenone (BP) as a photoinitiator and trimethylolpropane mercaptopropionate (TRIS) as a crosslinking agent.The degree of crosslinking of polybutadiene (PB) block in the SBS mixture was qualitatively estimated from the amount of gel fraction as well as the change in the glass transition temperature of the PB block. The crosslinking of the PB block was done within 3 min after UV irradiation and the peel strength of crosslinked specimens was as low as 45[percnt] of specimens without crosslinking. Nano-tack and bulk tack properties as well as the surface tension of mixtures were measured depending upon amounts of BP and TRIS.     

Physical and electroresponsive characteristics of the intercalated styrene‐acrylonitrile copolymer/clay nanocomposite under applied electric fields

Styrene‐acrylonitrile copolymer (SAN)/clay nanocomposites were synthesized through an emulsion copolymerization of styrene and acrylonitrile in the presence of sodium montmorillonite, and their physical properties and electroresponsiveness under an applied electric field were characterized. Thermogravimetric analysis (TGA) showed that the thermal stability of the synthesized polymer was sustained. X‐ray diffraction (XRD) analysis confirmed the insertion of SAN into the interlayers of clay, whose separation consequently increased, as compared to those of the pristine clay. Transmission electron microscopy (TEM) was used to observe the suspended state of clay. Dry‐base electrorheological (ER) fluids were prepared by mixing intercalated SAN nanocomposite particles into silicone oil. Typical ER behavior, i.e., enhancement of shear and yield stresses in the presence of an applied electric field, was observed using a rotational rheometer equipped with a high‐voltage generator. A universal yield stress scaling equation was also found to fit our experimental data well. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 821–827, 2003     

Oxidation Behavior and Flexural Strength of Aluminum Nitride Exposed to Air at Elevated Temperatures

The oxidation behavior of a sintered aluminum nitride containing 3 wt% Y₂O₃ as a sintering aid was investigated. Samples were exposed to air at elevated temperatures for times up to 100 h. The weights of the samples were continuously monitored during exposure at various temperatures and humidity levels. The effects of oxidation on room-temperature flexural strength were also determined, and correlated to the observed weight changes of the samples. At temperatures 1200°C, linear weight gains were observed. However, at temperatures above 1200°C, the weight gains became parabolic with respect to exposure time. The oxidation rates were significantly increased by water vapor in the air. The oxidation products were found by X-ray analysis to be a mixture of Al₂O₃ and 5A1₂O₃·3Y₂O₃. The oxide layer formed on the surface was severely cracked because of the thermal expansion mismatch between the oxide layer and the substrate. The cracks initiated in the oxide layer and propagated into the substrate, resulting in severe reduction in the room-temperature flexural strength of the material. When exposed to ambient air for more than 50 h at temperatures greater than 1100°C, the strengths of the samples decreased to less than half that of the as-received material.     

Interfacial adhesion reaction of polyethylene and starch blends using maleated polyethylene reactive compatibilizer

The interfacial reaction of the polyethylene (PE)/starch blend system containing the reactive compatibilizer maleated polyethylene (m‐PE) was directly characterized by Fourier transform infrared (FTIR) spectroscopy. A significant amount of anhydride groups on m‐PE existed as hydrolyzed forms, resulting in a large amount of carboxyl groups. Using a vacuum‐heating‐cell designed in the laboratory, the carboxyl groups were successfully transformed into the dehydrolyzed state (i.e., anhydride group). This result enabled the direct spectroscopic observation of chemical reaction occurring at the interface. For the PE/starch blend system containing m‐PE, the chemical reaction at the interface was verified by the evolution of ester and carboxyl groups in the FTIR spectra. The effect of the reactive compatibilizer on the interfacial morphology was also examined by scanning electron micrography (SEM). Enhanced interfacial adhesion was clearly observed for the blend system containing reactive compatibilizer. Tensile strengths of blend systems containing m‐PE also increased noticeably compared with the corresponding system without compatibilizer. A similar observation was made for the breaking elongation data. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 767–776, 2002     

Theoretical assessment of the catalytic (Pt/TiO2) oxidation of formaldehyde at ambient temperature

A recent article [C. Zhang, H. He, K. Tanaka, Catal. Commun. 6 (2005) 211] investigates the use of a Pt/TiO₂ catalyst for the oxidation of formaldehyde. The findings demonstrate nearly complete oxidation at ambient temperature (25 °C) for values of the surface velocity in the range 5–10 × 10⁴ h⁻¹ and a 45% destruction when using a surface velocity of 20 × 10⁴ h⁻¹.In the present communication, this oxidation was assessed by theoretical considerations of the reaction kinetics. The destruction efficiency was predicted using a first-order reaction rate expression, combined with different theoretical or semi-empirical equations for the intrinsic reaction rate constant. Predicted and experimental data are in fair agreement, thus validating the theoretical approach and confirming the experimental results.     

Effects of a strong polyelectrolyte on the rheological properties of concentrated cementitious suspensions

Strong polyelectrolytes, referred to as superplasticizers, are known to improve the initial fluidity of concentrated cement suspensions. To quantify how the polyelectrolytes affect the fluidity, we have studied the effect of a strong anionic polyelectrolyte, melamine formaldehyde sulfonate (MFS), on the zeta potential of cement particles and on the steady-shear and low-amplitude rheological properties of cement suspensions. Adsorption of low concentrations of MFS onto the cement particles leads to an inversion in the sign of the surface potential, causing the electrostatically flocculated particles to become electrostatically dispersed and giving rise to a corresponding decrease in the steady-shear viscosity and storage modulus. At an intermediate MFS concentration, the steady-shear viscosity and the storage modulus each display a minimum. This concentration corresponds to that at which the zeta potential becomes constant. Larger concentrations of MFS result in an increase in the viscosity and storage modulus, which is attributed to depletion flocculation. These results thus relate the interaction between particles to the suspension fluidity through the analysis on the surface potential of particles and microstructure of suspension.     

Preparation of porous thin films of a partially aliphatic polyimide

A thermally labile polymer, poly(propylene glycol), was modified to obtain PPG having an amino end group. PPG was incorporated into a partially aliphatic polyimide based on an alicyclic dianhydride, and this afforded triblock copolymers containing various amounts of PPG blocks. The thermal properties of the copolymers were investigated by thermogravimetric analysis and differential scanning calorimetry. The thermal decomposition of the PPG block in the copolymers was carried out at 240°C under various pressures to obtain porous polyimide films. The pores remained during the thermolysis under a reduced pressure of 710 mmHg, whereas they collapsed under (near) atmospheric pressure. The pore size increased as the amount of the PPG block in the copolymers increased. The dielectric constants of the porous polyimides varied from 2.60 to 2.42 with the original copolymer composition. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 532–538, 2006     

Investigation of electrically conductive acrylonitrile‐butadiene rubber

Electrically conductive acrylonitrile‐butadiene rubbers (NBRs) containing carbon black (CB) as conductive filler were prepared in order to investigate their electrical and mechanical properties. The effects of conductive CB loading, temperature, acrylonitrile content, crosslinking density of vulcanizates, and plasticizer on conductivity were studied. The change in electrical conductivity of NBRs with different amounts of CB showed that there is a certain critical point (percolation threshold) where a significant decrease in electrical resistivity (increase in conductivity) is observed. Mechanical properties such as tensile strength, elongation to break, and surface hardness of vulcanized NBRs were measured. It was found that the percolation threshold was 5 phr of CB for the NBR/CB composites. J. VINYL ADDIT. TECHNOL., 13:71–75, 2007. © 2007 Society of Plastics Engineers.     

The Torque Transmission Capabilities of the Adhesively-Bonded Tubular Single Lap Joint and the Double Lap Joint

With the wide application of fiber-reinforced composite materials in aircraft, space structures and robot arms, the design and manufacture of composite joints have become a very important research area because they are often the weakest areas in composite structures.

In this paper, the stress and torque transmission capabilities of the adhesively-bonded tubular single lap joint and the double lap joint were experimentally tested. In order to compare the experimental results with the calculated results, the stress and torque transmission capabilities were analyzed by the 3-dimensional finite element method taking into consideration the nonlinear properties of the adhesive.

From the experiments it was found that the torque transmission capabilities of the adhesively-bonded double lap joint was 2.7 times as large as that of the single lap joint. Also, it was found that the fatigue limit of the double lap joint was 16 times as large as that of the single lap joint.