High density packaging technology ultra thin package & new tab package

As electronic devices become more highly integrated, the demand for small, high pin count packages has been increasing. We have developed two new types of IC packages in response to this demand. One is an ultra thin small outline package (TSOP) which has been reduced in size from the standard SOP and the other, which uses Tape Automated Bonding (TAB) technology, is a super thin, high pin count TAB in cap (T.I.C.) package. In this paper, we present these packages and their features along with the technologies used to improve package reliability and TAB. Thin packages are vulnerable to high humidity exposure, especially after heat shock.1 The following items were therefore investigated in order to improve humidity resistance: (1) The molding compound thermal stress, (2) Water absorption into the molding compound and its effect on package cracking during solder dipping, (3) Chip attach pad area and its affect on package cracking, (4) Adhesion between molding resin and chip attach pad and its affect on humidity resistance. With the improvements made as a result of these investigations, the reliability of the new thin packages is similar to that of the standard thicker plastic packages.     

POROSITY AND RESIDUAL EQUILIBRIUM SATURATION OF SINTERED SPHERES OF GLASS BEADS

Sintered spheres(made of glass beads) were simply produced with a definite diameter, with a precision of ±0·5 mm in diameter, for a wide range of sintered angles (0-27°). The experimental values of the porosity of the sintered spheres were consistent with the calculated results for the coordination number N ≠ 8. The residual equilibrium saturation, as one of the basic physical properties of sintered glass beads was investigated experimentally and theoretically, resulting in the presence of a distribution in the angle of pendular ring.     

Radiation grafting of α,β,β-trifluorostyrene onto poly(ethylene–tetrafluoroethylene) film by preirradiation method. I. Effects of preirradiation dose,monomer concentration,reaction temperature,and film thickness

Preirradiation grafting of α,β,β-trifluorostyrene onto poly(ethylene–tetrafluoroethylene) film was studied. The trapped radicals formed upon irradiation were able to induce graft polymerization under appropriate conditions. The influences of the grafting conditions were analyzed kinetically. The grafting rate dependency on the preirradiation dose was found to be of order 0.3, and the monomer concentrations, 1.0. The overall activation energies for this grafting were calculated to be 6.2 × 10⁴ and 9.3 × 10³ J/mol below and above 50°C. The grafting rate was found to be independent of the film thickness, which ranged from 25 to 100 μm.     

Sphinganine‐Like Biogenesis of (E)‐1‐Nitropentadec‐1‐ene in Termite Soldiers of the Genus Prorhinotermes

In 1974, (E)‐1‐nitropentadec‐1‐ene, a strong lipophilic contact poison of soldiers of the termite genus Prorhinotermes, was the first‐described insect‐produced nitro compound. However, its biosynthesis remained unknown. In the present study, we tested the hypothesis that (E)‐1‐nitropentadec‐1‐ene biosynthesis originates with condensation of amino acids with tetradecanoic acid. By using in vivo experiments with radiolabeled and deuterium‐labeled putative precursors, we show that (E)‐1‐nitropentadec‐1‐ene is synthesized by the soldiers from glycine or L ‐serine and tetradecanoic acid. We propose and discuss three possible biosynthetic pathways.     

Evaporation characteristics of multi-component fuel

The maximum liquid phase penetration and evaporation behavior was investigated by using simultaneous measurement for mie-scattered light images and shadowgraph ones. The objective of this study was to analyze effect of variant parameters and fuel properties on evaporation behavior, and to investigate liquid phase penetration for the single- and multi-component fuels. The experiments were conducted in a constant-volume vessel with optical access. Fuel was injected into the vessel with electronically controlled common rail injector. It was observed that: liquid phase length is influenced by fuel properties. High-boiling point fuel within the multi-component fuel controls liquid phase length.     

Reliability consideration on a compound redundant system with repair

This paper considers a standby-redundant system consisting of 2 systems, in which one is main and the other is its standby-redundant system. These systems also consist of 2 subsystems connected in series.A feature of this system is that the system has 2 switching devices connecting subsystems, in addition to one connecting main and standby systems, in order to utilize surviving subsystem. In this consideration it is assumed that all the units are repairable.We shall obtain the system reliability, the mean time to system failure, the steady state availability, and examine numerically the effects of this model to the usual one without particular switching devices.     

Changes in capacitance and dielectric dissipation factor of water‐treed XLPE with applied voltage

The capacitance C and dielectric dissipation factor tan δ of a water‐treed XLPE sheet sample have been measured under the application of 100 V or 1 kV at 60 Hz. The values of C and tan δ at 1 kV are much larger than those at 100 V. The value of tan δ gradually decreases with the length of exposure to a voltage of 1 kV. On the other hand, C is almost constant versus the exposure time. The results have been discussed on the basis of a model in which filling of channels interconnecting voids by water is taken into account. It has been found that the increase of C and tan δ is caused by the growth of the water‐filled channel region on the application of voltage. The gradual decrease in tan δ with the exposure time is explained by the change in the conductivity of the water‐filled channel region, as a result of which the relaxation time shifts to higher frequencies. © 2003 Wiley Periodicals, Inc. Electr Eng Jpn, 144(1): 12–20, 2003; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.10160     

Synthesis of docosahexaenoic acid-rich triglyceride with immobilizedChromobacterium viscosum lipase

Docosahexaenoic acid (DHA) in the free fatty acid (FFA) derived from enzymically hydrolyzed tuna oil was concentrated by partial titration and precipitation of other FFA as sodium salts with acetone. A triglyceride containing up to 46.2% DHA was synthesized from the DHA-rich glyceride mixture and FFA by use of an immobilizedChromobacterium viscosum lipase.     

Preparation of ion exchange membranes by plasma polymerization. I

Plasma polymerizations of three kinds of amines, γ-aminopropylethoxydimethylsilane (APEMS), allylamine (AA), and pyrole (PY), were investigated by IR and XPS analysis. Plasma-polymerized films were deposited on porous substrates, and ion exchange abilities of the composite membranes were measured. When APEMS were used as the monomer, the polymer retained the chemical structure of the monomer, amino groups. However, when AA and PY were used as the monomers, the plasma polymers contained a larger amount of amido structures than did the polymer of APEMS. Each membrane had ion exchange ability. In particular, the membrane prepared from APEMS showed superior ion exchange ability, anion permselectivity and conductivity, in acidic solutions. This property was attributed to the chemical structure of the polymer from APEMS retenting amino groups. The ion exchange properties of the membranes depended on the pH of the solution. In particular, the membrane of APEMS showed high membrane potential and low electric resistance only in a narrow pH region due to the weak basicity of amines and the hydrophobic property of the polymer.     

Volume contraction and its significance in structural formation during the thermal stabilization of acrylic fibers

The length changes of acrylic fibers during isothermal treatment at temperatures from 208°C to 270°C were measured under constant tensile stresses. In order to elucidate the relation between the length and structural changes during heat treatment, the measurements of density, the elemental composition, and the aromatization index determined from X-ray diffraction were made for the fibers heat-treated at 252°C for various periods of time. It is shown that a contraction in length which accompanied a volume contraction occurred during extended heat treatment, even when the fibers were subjected to high tensile stresses. The volume contraction is attributed to the fact that planar cyclized polymer segments, formed by additional polymerization of the nitrile side groups, are built up and construct a stacking which is denser than the original fiber structure. The orientation of the stacking of the cyclized segments was measured for the fibers heat-treated in the fixed state giving a high orientation, which is comparable to that of the fibers heat-treated under a high tensile stress giving an extension to the fibers in the initial periods of heat treatment. These results were explained by considering the interaction of external constraint and volume contraction which occurs during heat treatment.