Yield and transient effects during the plastic deformation of solid polymers

Tensile tests were performed on seven commercial polymers at 22° C and at constant true strain rates of 10^–4 to 10^–1 sec^–1. The constant strain rates were imposed on the minimum section of each sample with the aid of a diametral transducer, an exponential function generator and a closed-loop hydraulic testing machine. The polymers investigated were: high and low density polyethylene, polytetrafluoroethylene, polypropylene. polyvinylchloride and polyamide 6 and 66. True yield drops were observed in the rigid glassy polymers, whereas yielding was more gradual in the semi-crystalline or plasticized polymers. Strain rate change tests were also performed, during which one order of magnitude increases and decreases were imposed on the specimens. Normal transients were observed at small strains in the samples containing a rubbery phase, while the transients were of an inverse nature in the samples containing a glassy phase. With an increase in the strain at which the change was initiated, the normal transients changed in character to inverse. Transient tests were also performed in which straining was interrupted to permit a period of stress relaxation or of holding in the unloaded condition prior to the resumption of straining. A quantitative model is proposed, based on the dynamics of plastic waves which accounts for the transition from normal to inverse transient behaviour with increasing strain, and also explains the opposite effects of stress relaxation and of specimen unloading on the restraining transients.     

Glass-fibre-reinforced composites with enhanced mechanical and electrical properties - Benefits and limitations of a nanoparticle modified matrix

Nanoparticles and especially carbon nanotubes (CNTs) provide a high potential for the modification of polymers. They are very effective fillers regarding mechanical properties, especially toughness. Furthermore, they allow the implication of functional properties, which are connected to their electrical conductivity, into polymeric matrices. In the present paper, different nanoparticles, as fumed silica and carbon black, were used to optimise the epoxy matrix system of a glass-fibre-reinforced composite. Their nanometre-size enables their application as particle-reinforcement in FRPs produced by the resin-transfer-moulding method (RTM), without being filtered by the glass-fibre bundles. Additionally, an electrical field was applied during curing, in order to enhance orientation of the nanofillers in z-direction. The interlaminar shear strengths of the nanoparticle modified composites were significantly improved (+16%) by adding only 0.3 wt.% of CNTs. The interlaminar toughness G_Ic and G_IIc was not affected in a comparable manner. The laminates containing carbon nanotubes exhibited a relatively high electrical conductivity at very low filler contents, which allows the implication of functional properties, such as stress-strain monitoring and damage detection.     

Navigation Aided Image Processing in UAV Surveillance: Preliminary Results and Design of an Airborne Experimental System

This paper describes an airborne reconfigurable measurement system being developed at Swedish Defence Research Agency (FOI), Sensor Technology, Sweden. An image processing oriented sensor management architecture for UAV (unmanned aerial vehicles) IR/EO-surveillance is presented. Some preliminary results of navigation aided image processing in UAV applications are demonstrated, such as SLAM (simultaneous localization and mapping), structure from motion and geolocation, target tracking, and detection of moving objects. The design goal of the measurement system is to emulate a UAV-mounted sensor gimbal using a stand-alone system. The minimal configuration of the system consists of a gyro-stabilized gimbal with IR and CCD sensors and an integrated high-performance navigation system. The navigation system combines dGPS real-time kinematics (RTK) data with data from an inertial measurement unit (IMU) mounted with reference to the optical sensors. The gimbal is to be used as an experimental georeferenced sensor platform, using a choice of carriers, to produce military relevant image sequences for studies of image processing and sensor control on moving surveillance and reconnaissance platforms. Furthermore, a high resolution synthetic environment, developed for sensor simulations in the visual and infrared wavelengths, is presented. © 2004 Wiley Periodicals, Inc.     

Numerical implementation of a J_2- and J_3-dependent plasticity model based on a spectral decomposition of the stress deviator

A new plasticity model with a yield criterion that depends on the second and third invariants of the stress deviator is proposed. The model is intended to bridge the gap between von Mises’ and Tresca’s yield criteria. An associative flow rule is employed. The proposed model contains one new non-dimensional key material parameter, that quantifies the relative difference in yield strength between uniaxial tension and pure shear. The yield surface is smooth and convex. Material strain hardening can be ascertained by a standard uniaxial tensile test, whereas the new material parameter can be determined by a test in pure shear. A fully implicit backward Euler method is developed and presented for the integration of stresses with a tangent operator consistent with the stress updating scheme. The stress updating method utilizes a spectral decomposition of the deviatoric stress tensor, which leads to a stable and robust updating scheme for a yield surface that exhibits strong and rapidly changing curvature in the synoptic plane. The proposed constitutive theory is implemented in a finite element program, and the influence of the new material parameter is demonstrated in two numerical examples.     

Extrudate expansion model in a twin-screw extrusion cooking process considering melt rheological property

A new extrudate bulk density model framework was developed, which is taking into account the melt rheological effects based on mixing principle and non-Newtonian power law theory for a twin-screw extrusion cooking process. The main ingredients in the extrusion process investigation were wheat, fish meal and soybean protein. The average absolute deviation (AAD) of the model prediction for extrudate bulk density is 5.3 % for the investigated process. The prediction results demonstrate that the proposed equation can be used to model the extrudate bulk density in the twin-screw extruder extrusion cooking process.     

A non-invasive form finding method with application to metal forming

Inverse form finding aims in determining the optimal material configuration of a workpiece for a specific forming process. A gradient- and parameter-free (nodal-based) form finding approach has recently been developed, which can be coupled non-invasively as a black box to arbitrary finite element software. Additionally the algorithm is independent from the constitutive behavior. Consequently, the user has not to struggle with the underlying optimization theory behind. Benchmark tests showed already that the approach works robustly and efficiently. This contribution demonstrates that the optimization algorithm is also applicable to more sophisticated forming processes including orthotropic large strain plasticity, combined hardening and frictional contact. A cup deep drawing process with solid-shell elements and a combined deep drawing and upsetting process to form a functional component with external teeth are investigated.     

Effect of Austenite Pancaking on the Microstructure,Texture, and Bendability of an Ultrahigh-Strength Strip Steel

The effect of austenite pancaking in the non-recrystallization regime on microstructure and texture evolution and thereby on bendability was investigated in an ultrahigh-strength strip steel with a martensitic-bainitic microstructure. The results indicate that an increase in rolling reduction (R _tot) below the non-recrystallization temperature, which improves the strength and toughness properties, increases the intensities of the ~{554}〈225〉 _α and ~{112}〈110〉 _α texture components along the strip centerline and of the ~{112}〈111〉 _α component at the surface region. Even with the highest R _tot of 79 pct, the bendability along the rolling direction was good, but the preferred alignment of rod-shaped MA constituents along the rolling direction led to a dramatic decrease in the bendability transverse to the rolling direction, with severe cracking occurring even at small bending angles. The early cracking is attributed to localization of the strain in narrow shear bands. It is concluded that the R_tot value has to be limited to guarantee successful bendability.     

Corn grain-processing method interacts with calcium salts of palm fatty acids supplementation on milk production and energy balance of early-lactation cows grazing tropical pasture

The objective of our study was to investigate the associative effects of feeding Ca salts of palm fatty acids (FA) and corn grain-processing method on production, nutrient digestibility, energy balance, and carryover effects of early-lactation dairy cows grazing a tropical pasture. Treatment diets were offered from 3 to 16 wk postpartum (treatment period), in which all cows grazed elephant grass (Pennisetum purpureum L. Cameroon) and treatments were added to a concentrate supplement. Treatments were flint corn grain-processing method either as fine ground (FGC) or steam-flaked (SFC) associated with Ca salts of palm FA supplementation either not supplemented or supplemented (CSPO). From 17 to 40 wk postpartum (carryover period) all cows received a common diet fed as total mixed ration. During the treatment period, a tendency for an interaction between CSPO and corn grain-processing method were observed for milk yield, milk fat yield, and energy-corrected milk (ECM), as CSPO caused them to increased to a greater extent in the FGC diet compared with the SFC diet. Furthermore, a tendency for an interaction between CSPO and corn grain-processing method was observed for body weight change, because CSPO increased body weight loss in the FGC diet but not in the SFC diet. The CSPO increased milk yield, milk fat yield, 3.5% fat-corrected milk, ECM, and cumulative milk yield compared with not supplemented. Also, CSPO increased energy intake, milk energy output, and energy partitioning toward milk, whereas reduced energy was allocated to body reserves. The SFC increased milk yield, ECM, milk protein yield, milk casein yield, and cumulative milk yield, and decreased milk urea N compared with FGC. The SFC compared with FGC also increased body condition score and body weight change, and increased energy partitioning toward body reserves. During the carryover period, an interaction between CSPO and corn grain-processing method was observed for milk yield, which occurred because CSPO maintained higher milk yield in the FGC diet but not in the SFC diet. Therefore, in the carryover period, the additive effect between SFC and CSPO that occurred in the treatment period was not maintained throughout the carryover period. However, CSPO increased yields of milk fat, protein, casein as well as fat-corrected milk and ECM. In conclusion, corn grain-processing method interacts with CSPO supplementation on production responses and carryover effects of grazing cows. When CSPO was fed in the FGC diet, milk production increased to a greater extent than when fed in the SFC diet, but also caused greater mobilization of reserves at early lactation. This suggests an interaction between fat supplementation and corn grain-processing method on energy partitioning of dairy cows. Also, both supplementation with CSPO and SFC were effective strategies to increase energy intake and yields of milk and milk solids. The carryover effect on milk production was greater for CSPO supplementation than corn grain-processing method, whereas feeding SFC diets had lower mobilization of reserves and less body weight and body condition score variation throughout lactation.