Composition Dependence and Irradation Effects on Residual Resistivity in Cu-Al Alloys

Residual electrical resistivity due to short-range order has been calculated for Cu100-xAlx (x=9.13,13.56, 14.5 and 14.76 in at pct) alloys using pseudopotential approach, and the results have been discussed in the light of experimental studies of the local-order structure of these alloys. In case of Cu85.5Al14.5, change in the total residual electrical resistivity due to neutron-irradiation effects has been estimated by including contributions from the short-range order and static atomic displacement correction. Our results show a decrease in the residual resistivity in the irradiated Cu-Al solid solution as compared to the unirradiated sample. This is in accordance with the experimental results     

Fuzzy decision support system for fertilizer

Fuzzy geographic information systems is a newly emerging field of computational intelligence. It combines fuzzy logic with spatial context. Most of the natural phenomena are fuzzy in nature. They show a degree of uncertainty or vagueness in their extent and attribute, which cannot be expressed by a crisp value. Agriculture is one of the fields of the spatial domain that needs to be described in fuzzy terms. Fertilizer is a key input for the agriculture sector. In this article, the spatial surfaces of fertilizers are developed for the wheat crop using a fuzzy decision support system. The algorithm of our system takes soil nutrients and cropping time as input, applies fuzzy logic on the input values, defuzzifies the fuzzy output to crisp value, and generates a fertilizer surface. The resultant output surface of fertilizer describes the amount of fertilizer needed to cultivate a specific crop in a specified area. The complexity of our algorithm is \(O(mnr)\) , where \(m\) is the height of the raster, \(n\) is the width of the raster, and \(r\) is the number of expert rules.     

Thermal Upgrading of Nickeliferous Pyrrhotite Tailings for the Recovery of Nickel in the Form of Ferronickel Alloy

Metallurgical and Materials Transactions B - Production of ferronickel alloy by thermal treatment of nickeliferous pyrrhotite (Pyrr) tailings was studied by both thermodynamic assessment and...     

Rotary cement kiln coating estimator: Integrated modelling of kiln with shell temperature measurement

Coating thickness protection in the burning zone of a rotary cement kiln during operation is important from the viewpoint of the kiln productivity. In this paper, an integrated model is presented to estimate the coating thickness in the burning zone of a rotary cement kiln by using measured process variables and scanned shell temperature. The model can simulate the variations of the system, thus the impact of different process variables and environmental conditions on the coating thickness can be analysed. The presented steady‐state model derived from heat and mass balance equations uses a plug flame model for simulation of gas and/or fuel oil burning. Moreover, the heat transfer value from shell to the outside is improved by a quasi‐dynamic method. Therefore, at first, the model predicts the inside temperature profile along the kiln, then by considering two resistant nodes between temperatures of the inside and outside, the latter measured by shell scanner, it estimates the formed coating thickness in the burning zone. The estimation of the model was studied for three measured data sets taken from a modern commercial cement kiln. The results confirm that the average absolute error for estimating the coating thickness for the cases 1, 2, and 3 are 3.26, 2.82, and 2.21 cm, respectively.     

PROCESS CONTROL PERSPECTIVE FOR PROCESS ANALYTICAL TECHNOLOGY: INTEGRATION OF CHEMICAL ENGINEERING PRACTICE INTO SEMICONDUCTOR AND PHARMACEUTICAL INDUSTRIES

FDA's Process Analytical Technology (PAT) initiative provides an unprecedented opportunity for chemical engineers to play significant roles in the pharmaceutical industry. In this article, the authors provide their perspectives on (1) the need for chemical engineering principles in pharmaceutical development for a thorough process understanding; (2) applications of chemical engineering principles to meet the challenges from the semiconductor and pharmaceutical industries; and (3) the integration of chemical engineering practice into the semiconductor and pharmaceutical industries to achieve process understanding and the desired state of quality-by-design. A real-world case study from the semiconductor industry is presented to demonstrate how a classic chemical engineering concept, mixing homogeneity, can be implemented by inducing forced flow to ensure an excellent copper electrochemical plating process performance and to improve product quality substantially. Further, a case study of brake system design is discussed with the concept of Dr. Taguchi's robust engineering design to illustrate how quality-by-design can be achieved through appropriate experimental design, in conjunction with the discussion on the concept of quality-by-design in pharmaceuticals. Third, a case study of freeze-dried sodium ethacrynate is presented to demonstrate the vital importance of controlling the processing factors to achieve the desired product stability. Finally, the problems of the current pharmaceutical manufacturing mode, the opportunities and engineering challenges during implementation of PAT in the pharmaceutical industry, and the role of chemical engineering in implementation of PAT is discussed in detail.     

Real time monitoring of bioreactor mAb IgG3 cell culture process dynamics via Fourier transform infrared spectroscopy: Implications for enabling cell culture process analytical technologyŽ 

Compared to small molecule process analytical technology (PAT) applications, biotechnology product PAT applications have certain unique challenges and opportunities. Understanding process dynamics of bioreactor cell culture process is essential to establish an appropriate process control strategy for biotechnology product PAT applications. Inline spectroscopic techniques for real time monitoring of bioreactor cell culture process have the distinct potential to develop PAT approaches in manufacturing biotechnology drug products. However, the use of inline Fourier transform infrared (FTIR) spectroscopic techniques for bioreactor cell culture process monitoring has not been reported. In this work, real time inline FTIR Spectroscopy was applied to a lab scale bioreactor mAb IgG3 cell culture fluid biomolecular dynamic model. The technical feasibility of using FTIR Spectroscopy for real time tracking and monitoring four key cell culture metabolites (including glucose, glutamine, lactate, and ammonia) and protein yield at increasing levels of complexity (simple binary system, fully formulated media, actual bioreactor cell culture process) was evaluated via a stepwise approach. The FTIR fingerprints of the key metabolites were identified. The multivariate partial least squares (PLS) calibration models were established to correlate the process FTIR spectra with the concentrations of key metabolites and protein yield of in-process samples, either individually for each metabolite and protein or globally for all four metabolites simultaneously. Applying the 2^nd derivative pre-processing algorithm to the FTIR spectra helps to reduce the number of PLS latent variables needed significantly and thus simplify the interpretation of the PLS models. The validated PLS models show promise in predicting the concentration profiles of glucose, glutamine, lactate, and ammonia and protein yield over the course of the bioreactor cell culture process. Therefore, this work demonstrated the technical feasibility of real time monitoring of the bioreactor cell culture process via FTIR spectroscopy. Its implications for enabling cell culture PAT were discussed.     

Synthesis of polyelectrolyte-modified ordered nanoporous carbon for removal of aromatic organic acids from purified terephthalic acid wastewater

In this work polyelectrolyte (polydiallyldimethylammonium chloride) modified ordered mesoporous carbon (CMK-1/PDDA) has been synthesized and has been employed in removal of major aromatic compounds present in purified terephthalic acid wastewater, such as p-toluic acid, benzoic acid, 4-carboxybenzaldehyde, phthalic acid and terephthalic. The adsorption behavior of these acidic impurities has been studied through batch experiments and using UV-spectrophotometric technique. The results show that CMK-1/PDDA is very effective in selective removal of acidic compounds from PTA-waste aqueous solutions. The electrostatic interaction was considered to be the main mechanism for the adsorption of acidic compounds. The effects of chemical modification, contact time, initial concentrations, adsorbent dose, agitation speed, solution pH and reaction temperature have been optimized. The sorption equilibrium was reached within 5 min. The sorption of acidic compounds on the CMK-1/PDDA slightly decreases with increasing pH, and temperature, indicating an exothermic process. The experimental isotherm data were analyzed using the Langmuir and Freundlich equations. The equilibrium data were best represented by the Langmuir isotherm.     

Dehydration of water/1-1-dimethylhydrazine mixtures by zeolite membranes

In this research, dehydration of water/1-1-dimethylhydrazine (UDMH) mixtures by zeolite NaA and hydroxy sodalite membranes has been investigated. Support of these membranes has been tubular mullites that have been made by extruding a mixture of about 67–75% kaolin clay and 33–25% distilled water using an extruder. Zeolite NaA and hydroxy sodalite membranes have been coated on the external surface of the porous supports by the hydrothermal synthesis.

UDMH/water mixtures have been separated at ambient temperature and pressure by pervaporation (PV) using these zeolite membranes. These membranes showed very high selectivity of water for all UDMH mixtures. For the UDMH/water mixtures, separation factor as high as 10 000 has been obtained for UDMH feed concentration of 2%. Total mass fluxes of 1.05–0.2 kg/(m² h) have been also obtained.     

Modified poly(vinyl alcohol)/chitosan blended membranes for isopropanol dehydration via pervaporation: Synthesis optimization and modeling by response surface methodology

Box–Behnken (BB) design of response surface methodology (RSM) was effectively applied to optimize fabrication conditions of modified poly(vinyl alcohol) (PVA) and chitosan (CS) blended pervaporation (PV) membranes. The PVA/CS membranes were crosslinked either by chemical reaction with glutaraldehyde (GA) or by heat‐treating at different temperatures. The main objectives were to determine the optimal levels of fabricating parameters and also to investigate interactions among the variables. CS content in the blended membranes, concentration of crosslinking agent and heat‐treating temperature were the fabrication parameters, the main effects and interaction effects of which on membrane structure and PV performance toward isopropanol (IPA)/water dehydration were investigated, and for which regression models were established. The modified PVA/CS blended membranes were characterized by means of scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) as well as X‐ray diffraction (XRD). It was found that the CS content is the most significant factor influencing flux and separation factor among the three studied variables and the experimental results are in excellent accordance with predicted values from the developed RSM regression models. The RSM results indicated that under preparation conditions of 80 wt % CS in the blended membrane, 0.58 wt % GA concentration, and 77 °C heat‐treating temperature, the maximum separation factor of 5222.8 and the normalized flux of 9.407 kg µm/m²h can be acquired with feed content of 85 wt % IPA at 25 °C, showing that the prepared membrane is highly efficient for PV dehydration of IPA. The models were satisfactorily validated against experimental data. Furthermore, the optimum membrane presents excellent separation performance at different feed compositions and temperatures. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44587.     

Adsorption of platinum(IV) from an aqueous solution with magnetic cellulose functionalized with thiol and amine as a nano‐active adsorbent

In this study, magnetic cellulose was prepared and then functionalized by the grafting of glycidyl methacrylate and reaction with thiourea/amine [to produce grafted magnetic cellulose with thiol/amine (GMC–N/S)]. Thus, GMC–N/S as a nano‐active adsorbent was investigated for the adsorption of Pt(IV) in a batch system. A response surface methodology was used to study the effects of four independent variables [Pt(IV) concentration, temperature, pH of the solution, and adsorbent dose] and to optimize the process conditions for the maximum adsorption of platinum(IV) from aqueous solutions by GMC–N/S. A high coefficient of determination (R² = 98.46) implied the adsorption of Pt(IV) onto the adsorbent in a valid manner, and only 1.54% of the total variable was not explained by the model. The equilibrium adsorption data were fitted to the Langmuir isotherm. The maximum monolayer adsorption capacity of the adsorbent (GMC–N/S) for Pt(IV) was determined to be 40.48 mg/g. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45361.