Quasi-static and dynamic crushing behaviors of aluminum and steel tubes with a cutout

Tubular members are commonly used as an energy absorber in engineering structures and many such members have a cutout. In this study, the crushing behaviors of tubes with a cutout are characterized and the effects of cutout on the energy absorption capabilities of these tubes are quantified. Systematic parametric studies were carried out to study the effect of material properties, including yield and ultimate strength of material, strain rate effect, location of cutout, tube length and impact speed on the crushing behaviors and energy absorption capacity of aluminum and steel tubes. First, a numerical model was constructed with a commercial explicit finite element code. It will be first proven that the numerical simulation can produce sufficiently accurate results in an economic manner. Subsequently, the crushing behavior of aluminum and steel tubes with a cutout was experimentally characterized and their energy absorption capacity was evaluated in terms of mean crushing force, peak crushing force and specific energy absorption (SEA). Tubes of various lengths with a cutout located at different locations, subject to both quasi-static and dynamic impact loadings were considered. For steel tubes, the numerical simulation investigated the influence of the strain rate effect and variation in strain hardening ratio of the material. Empirical equations describing the mean and peak crushing forces of aluminum and steel tubes with a cutout were developed using linear and nonlinear regression methods applied to the results obtained from the numerical and experimental studies.     

SSRF储存环预研制铝合金真空室的机械加工

上海同步辐射装置（SSRF）储存环铝合金超高真空室已研制成功，该机加真空室的尺寸大、尺寸精度、形位公差及粗糙度要求极高，不同于常规的大型超高真空室。在预研件加工中，成功地解决了一系列问题，如光洁度提高困难，加工成型后变形大；加工尺寸和精度受环境温度影响较大等。本文详细阐述了储存环真空室材料和热处理状态的选择依据，为了保证尺寸精度和形位公差所采取的工艺措施，分析了粗糙度的形成机理和影响因素，从刀具材料、几何角度、切削参数、冷却液选型等多方面提出了解决办法。     

洛阳热电厂主厂房地基处理方案的论证

通过对洛阳热电厂拟选择的地基处理方案进行比较,并结合该电厂施工实例论证了φ800/1600扩底钢筋混凝土灌注桩是最适于该电厂及相似地区的地基处理方式。     

Formation of C4 species in the deactivation of a Pd/SiO2 catalyst during the selective hydrogenation of acetylene

The deactivation characteristics of Pd/SiO₂ in the selective hydrogenation of acetylene were correlated with changes in the amount of the C4 species produced. The amounts of butenes produced changed in parallel with the catalyst activity, indicating that the rate limiting step for butene production was the same as that for acetylene hydrogenation. On the other hand, the amount of 1,3-butadiene produced changed, showing a maximum with catalyst deactivation because 1,3-butadiene is an intermediate in the sequential reaction process which involves both the production and consumption of 1,3-butadiene. This was verified by a simultaneous TG/reaction experiment showing that 1,3-butadiene was a precursor of green oil. The catalyst showed a self-regenerative behavior in its activity and the amounts of C4 species produced during the early stage of deactivation because two opposite factors, which contributed to either the lowering or the promotion of activity, were involved in the process. A specific type of polymer species, produced during the initial period of deactivation, is proposed to be responsible for the promotion of catalyst activity.     

UV-LIGA深度光刻机平滑衍射技术研究

UV-LIGA深度光刻技术是加工微型机电系统的一项重要的微细加工技术。介绍了一种平滑衍射效应的位错强度叠加原理，它采用了蝇眼积分透镜去平滑衍射，并模拟数值计算了硅片表面的光强分布，最后给出了光刻结果。     

Isothermal interphase diffusion with consecutive reactions

For multi-step heterogeneous consecutive reactions affected entirely by interphase diffusion under isothermal condition, the equations for the effectiveness factors, the surface concentrations and the point yields were derived in terms of the Damkoehler numbers or the measurables from the mass balances set up on the assumption that the mass-transfer rate balances the surface-reaction rate at steady state. From the analyses of the equations derived, the effectiveness factors for the intermediate steps and the surface concentrations of intermediates were understood to be enhanced by the measurables inclusive of the concentrations and the mass-transfer coefficients. Then the effect of the concentrations was concluded to be most significant. The effects of these measurables to the effectiveness factors and the surface concentrations were qualitatively discussed for simple consecutive reactions and also for additive consecutive reactions. Especially, as for two-step additive consecutive reactions, the effects of measurables η Da and the concentrations to the effectiveness factors were examined with graphical presentations. Finally, the brief discussion of the dependency of the Damkoehler number upon reaction time and the effect of the Renolds number and diffusivity to the extent of the mass-transfer resistance were presented.     

On the behavior of microstructures with multiple length scales

The current study aims to provide fundamental insight into the behavior of microstructures containing grain sizes that span multiple length scales. A commercial 5083 Al alloy was selected as the material of interest to facilitate comparison with recently published data. The materials studied here were prepared via the thermal consolidation of powders that were cryomilled for different times (i.e., 0, 2, 4, and 8 hours). Following consolidation, the resultant microstructure was characterized by an equiaxed grain morphology with a size distribution centered around 200∼300 nm. Dispersed among the 200- to 300-nm grains were coarse-grained regions or ligaments with a grain size ranging from 600 nm to 2 μm. The occurrence of coarse-grained regions is rationalized on the basis of recrystallization or subgrain coarsening, whereas the occurrence of equiaxed fine regions is proposed to be a result of continuous grain growth. Two types of microstructures were selected for study, containing coarse-grained volumes of approximately 28 pct and 43 pct that corresponded to an ultimate tensile strength (UTS) of 566 MPa and 535 MPa, and a fracture strain of 3.2 pct and 3.5 pct, respectively. The observed ductility and the relevant toughening mechanisms were discussed in light of the presence of multiple length scales.     

A study on UV-curable coatings for HD-DVD: Primer and top coats

This study relates to the development of coatings for optical discs in high-density digital versatile disc systems (HD-DVD or blue lay disk) that use a high numerical aperture of 0.85 at 405 nm wavelength and have a protective top layer over a primer layer for protection against damage and dust. Ultraviolet-curable raw materials of two acrylic monofunctional monomers ( isobornylacrylate, IBA and tetrahydrofurfurylacrylate, THFA) and two kinds of urethaneacrylate oligomers (OUMD and OUME) have been easily mixed with photoinitiators. Curing rate of these materials was characterized by FT-IR. In case of top coats, VTES (vinyltriethoxysilane) and acrylic acid were added to enhance the abrasion resistance. These two kinds of UV-curable resinous materials having no solvent were synthesized and investigated as means for making a blue ray disk having good optical and mechanical properties. In addition, dynamic characteristics including reflectivity, fluctuation of RF signal and noise level were also investigated.