A visual study on flame behavior in tone-excited non-premixed jet flames

A visualization study on the effect of forcing amplitude in tone-excited jet diffusion flames has been conducted. Visualization techniques are employed using optical schemes, which are a light scattering photography. Flame stability curve is attained according to Reynolds number and forcing amplitude at a fuel tube resonant frequency. Flame behavior is globally grouped into two from attached flame to blown-out flame according to forcing amplitude; one sticks the tradition flame behavior which has been observed in general jet diffusion flames and the other shows a variety of flame modes such as the flame of a feeble forcing amplitude where traditionally well-organized vortex motion evolves, a fat flame, an elongated flame, and an in-burning flame. Particular attention is focused on an elongation flame, which is associated with a turnabout phenomenon of vortex motion, and on a reversal of the direction of vortex roll-up. It is found that the flame length with forcing amplitude is the direct outcome of the evolution process of the formed inner flow structure. Especially the negative part of the acoustic cycle under the influence of a strong positive pressure gradient causes the shapes of the fuel stem and fuel branch part and even the direction of vortex roll-up to dramatically change.     

Process optimization of sweet potato pulp‐based biodegradable plastics using response surface methodology

Biodegradable plastics were produced from sweet potato pulp (SPP) and cationic starch (CS) or chitosan composite (CC) by compression molding and their mechanical properties were tested. A universal testing machine, Rockwell hardness tester, and Izod impact tester were used for testing the mechanical properties (flexural strength, Rockwell hardness, and Izod strength) of the plastics. A central composite second‐order design was used to study the effects of temperature, time, and moisture content on the flexural strength, Rockwell hardness, and Izod strength of SPP/CS and SPP/CC blended plastics. The flexural strength, Rockwell hardness, and Izod strength of SPP‐based plastics was 101.1–305.9 kg/cm², R29.0–R96.7, and 0.6–3.0 kg cm cm^?2, respectively. Regression analysis predicted the optimal mechanical properties (flexural strength, Rockwell hardness, and Izod strength) to be attained with a 150–160°C temperature, 15–20‐min reaction time, and 20–23% moisture content. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 423–434, 2002     

Advanced underfill for high thermal reliability

The key to the success of flip‐chip technology lies in the availability of sucessful underfill materials. However, the reliability of flip‐chip technology using current underfill materials is generally found to be lower than that of conventional wire‐bond connection packaging materials such as epoxy molding compound (EMC) because of the high coefficients of thermal expansion (CTE) and moisture absorption of cured underfill material. In this study desbimide (DBMI), which has a low melting point (about 80°C), was used in the underfill materials as a cohardener. As a result, DBMI‐added underfill can show excellent thermal reliability, which is due to the superior properties of the CTE, the elastic modulus, and water resistance. When the properties of a 2 wt % DBMI‐added underfill were compared with those of a typical underfill (epoxy/anhydride), the CTE value was reduced to less than one‐half at the solder reflow temperature (about 200°C), the elastic modulus was reduced to less than one‐half in the temperature region below the glass‐transition temperature, and the water resistance was improved twofold. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2617–2624, 2002     

In situ polyurethane/silica composite formation via a sol‐gel process

Polyurethane acrylate anionomer (PUAA)/silica composite gels were prepared by the sol‐gel reaction of tetraethoxysilane (TEOS) and methacryloxypropyl trimethoxysilane (MPTS) incorporated to PUAA gels by using a swelling method. The formation and structure of composites were confirmed by FTIR, X‐ray diffraction, and SEM. As a result, we found that silica components in composites are located within the ionic domains of their gels and interacted with PUAA via hydrogen bonding. This drastically enhanced the mechanical properties of the composites. Mechanical properties are also improved by MPTS, because MPTS improves the dispersibility and adhesion of silica components in PUAA/silica composite gels. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 2327–2334, 2002     

Preparation and characterization of syndiotactic polystyrene/ethylene‐propylene copolymer blends

The reactive compatibilization of syndiotactic polystyrene (sPS)/oxazoline‐styrene copolymer (RPS)/maleic anhydride grafted ethylene‐propylene copolymer (EPR‐MA) blends is investigated in this study. First, the miscibility of sPS/RPS blends is examined by thermal analysis. The cold crystallization peak (T_cc) moved toward higher temperature with increased PRS, and, concerning enthalpy relaxation behaviors, only a single enthalpy relation peak was found in all aged samples. These results indicate that the sPS/RPS blend is miscible along the various compositions and RPS can be used in the reactive compatibilization of sPS/RPS/EPR‐MA blends. The reactive compatibilized sPS/RPS/EPR‐MA blends showed finer morphology than sPS/EPR‐MA physical blends and higher storage modulus (G') and complex viscosity (η*) when RPS contents were increased. Moreover, the impact strength of sPS/RPS/EPR‐MA increased significantly compared to sPS/EPR‐MA blend, and SEM micrographs after impact testing show that the sPS/RPS/EPR‐MA blend has better adhesion between the sPS matrix and the dispersed EPR‐MA phase. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2084–2091, 2002     

Characteristics of electrical responsive chitosan/polyallylamine interpenetrating polymer network hydrogel

An interpenetrating polymer network (IPN) hydrogel composed of chitosan and polyallylamine exhibited electric‐sensitive behavior. The chitosan/polyallylamine IPN hydrogel was synthesized by radical polymerization using 2,2‐dimethoxy‐2‐phenylacetophenone (DMPAP) and methylene bisacrylicamide (MBAAm) as initiator and crosslinker, respectively. The swelling behavior of the IPN was studied by immersion of the gel samples in aqueous NaCl solutions at various concentrations and pHs. The swelling ratio decreased with increasing concentration and pH of electrolyte solution. The stimuli response of the IPN hydrogel in electric fields was also investigated. When a swollen the IPN was placed between a pair of electrodes, the IPN exhibited bending behavior in response to the applied electric field. The IPN also showed stepwise bending behavior depending on the electric stimulus. In addition, thermal properties of the IPN were investigated by differential scanning calorimetry (DSC) and dielectric analysis (DEA). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2290–2295, 2002     

Numerical prediction of residual stresses and birefringence in injection/compression molded center‐gated disk. Part I: Basic modeling and results for injection molding

The present study attempted to numerically predict both the flow‐induced and thermally‐induced residual stresses and birefringence in injection or injection/compression molded center‐gated disks. A numerical analysis system has been developed to simulate the entire process based on a physical modeling including a nonlinear viscoelastic fluid model, stress‐optical law, a linear viscoelastic solid model, free volume theory for density relaxation phenomena and a photoviscoelasticity and so on. Part I presents physical modeling and typical numerical analysis results of residual stresses and birefringence in the injection molded center‐gated disk. Typical distribution of thermal residual stresses indicates a tensile stress in the core and a compressive stress near the surface. However, depending on the processing condition and material properties, the residual stress sometimes becomes tensile on the surface, especially when fast cooling takes place near the mold surface, preventing the shrinkage from occurring. The birefringence distribution shows a double‐hump profile across the thickness with nonzero value at the center: the nonzero birefringence is found to be thermally induced, the outer peak due to the shear flow and subsequent stress relaxation during the filling stage and the inner peak due to the additional shear flow and stress relaxation during the packing stage. The combination of the flow‐induced and thermally‐induced birefringence makes the shape of predicted birefringence distribution quite similar to the experimental one.     

Numerical prediction of residual stresses and birefringence in injection/compression molded center‐gated disk. Part II: Effects of processing conditions

The accompanying paper, Part I, has presented the physical modeling and basic numerical analysis results of the entire injection molding process, in particular with regard to both flow‐induced and thermally‐induced residual stress and birefringence in an injection molded center‐gated disk. The present paper, Part II, investigates the effects of various processing conditions of injection/compression molding process on the residual stress and birefringence. The birefringence is significantly affected by injection melt temperature, packing pressure and packing time. However, the thermally‐induced birefringence in the core region is insignificantly affected by most of the processing conditions. On the other hand, packing pressure, packing time and mold wall temperature affect the thermally‐induced residual stress rather significantly in the shell layer, but insignificantly in the core region. The residual stress in the shell layer is usually compressive, but could be tensile if the packing time is long, packing pressure is large, and the mold temperature is low. The lateral constraint type turns out to play an important role in determining the residual stress in the shell layer. Injection/compression molding has been found to reduce flow‐induced birefringence in comparison with the conventional injection molding process. In particular, mold closing velocity and initial opening thickness for the compression stage of injection/compression molding have significant effects on the flow‐induced birefringence, but not on the thermal residual stress and the thermally‐induced birefringence.     

Changes in pore properties of phenol formaldehyde-based carbon with carbonization and oxidation conditions

Porous carbon beads were prepared by carbonizing at 700 and 1000 °C under N₂ (NN-series) or CO₂ atmospheres (CO-series) and a subsequent oxidization with boiling nitric acid solution (13%, v/v) for 3 h (ANN- and ACO-series). BET surface area of both CO- and NN-series samples tends to increase with increasing carbonization temperature, but CO-series samples show higher BET surface areas (700 °C: 610 m²/g, 1000 °C: 780 m²/g) compared with those of NN-series samples (700 °C: 380 m²/g, 1000 °C: 580 m²/g). After acid oxidation, BET surface areas of NN-series samples increased from 580 to 650 m²/g, whereas those of CO-series samples decreased from 780 to 600 m²/g. On subsequent acid oxidation, acidic surface functional groups increased in both CO- and NN-series samples, but the CO-series samples tend to have much more acidic surface functional groups. Adsorption of halogenated methanes, such as tetra-, tri- and dichloromethanes, onto the samples of CO-, NN-, ACO- and ANN-series was thought to be driven initially by the basicity, but the acidic functional groups that could attract adsorbates via dipole-dipole interaction might hinder the adsorption of subsequently incoming adsorbates.     

Development of refinery scheduling system using mixed integer programming and expert system

This paper presents a hybrid refinery scheduling system combining mathematical programming model and expert system. Mixed-integer linear programming models for crude oil movement between units are merged into the expert system that is for qualitative issues concerning crude vessel unloading operations. The target problem ranging from the crude unloading to the crude charging to distillation towers is decomposed into several module problems for efficiency. Compared with existing scheduling approaches for oil movement, the proposed hybrid refinery scheduling system is very effective in dealing with timing decisions involving vessel unloading operations due to the advantages of an expert system. Since the proposed scheduling system can generate solutions so fast, it is expected to play a key role in the real processes. This paper is dedicated to Professor Wha Young Lee on the occasion of his retirement from Seoul National University.