Friction and wear of Inconel 690 and Inconel 600 for steam generator tube in room temperature water

In the steam generators of nuclear power plants, the flow of cooling water can cause the tubes to vibrate, resulting in fretting wear damage due to contacts between these tubes and their supports. The tubes are made of Inconel 690 and Inconel 600 and the supports are made of STS 304. In this paper, fretting wear tests in water were performed using the materials Inconel 690 and Inconel 600 in contact with STS 304. Fretting tests using a cross-cylinder type set up were conducted under various vibrating amplitudes and applied normal loads in order to measure friction forces and wear volumes. Also, conventional sliding tests using a pin-on-disk type set up were carried out to compare these test results.In the fretting tests, friction force was found to be strongly dependent on normal load and vibrating amplitude. Coefficients of friction decreased with an increase in the normal load and a decrease in the vibrating amplitude applied. Also, the wear of Inconel 600 and Inconel 690 was predicted using a work rate model. Depending on the normal load and vibrating amplitude applied, distinctively different wear mechanisms and often drastically different wear rates occurred. It was found that the fretting wear coefficients for Inconel 600 and Inconel 690 were 9.3×10⁻¹⁵ and 16.2×10⁻¹⁵ Pa⁻¹, respectively. This study shows that Inconel 690 can result in lesser friction forces and exhibits less wear resistance than Inconel 600 in room temperature water.     

Design of thermophoretic probe for precise particle sampling

We proposed a design methodology for improved thermophoretic probes that can sample particles with high spatial resolution. A bending vibration analysis for the instantaneous motion of a probe has been done together with direct observation of the probe motion and flow disturbance for systematic study of the effect of different designs on particle sampling. Direct observation of the motion of thermophoretic sampling probes revealed that the probe with a low stiffness would result in inaccurate particle sampling. Based on these, the thermophoretic sampling probe was modified to minimize probe vibration and flow disturbance and this modified design was confirmed to sample particles with higher spatial resolution than the original one by examining transmission electron microscope (TEM) images of particles collected in a flame.     

A positive‐working photosensitive polyimide based on thermal cross‐linking and acidolytic cleavage

A novel positive‐working photosensitive polyimide (PSPI) based on a poly(hydroxyimide) (PHI), a crosslinking agent having vinyl ether groups, and a photoacid generator (PAG) was prepared. The PHI as a base resin of the three‐component PSPI was synthesized from 4,4′‐oxydiphthalic anhydride and 2,2′‐bis(3‐amino‐4‐hydroxyphenyl)hexafluoropropane through ring‐opening polymerization and subsequent thermal cyclization. 2,2′‐bis(4‐(2‐(vinyloxy)ethoxy)phenyl)propane (BPA‐DEVE) was used as a vinylether compound and diphenyliodonium 5‐hydroxynaphthalene‐1‐sulfonate was used as a PAG. The phenolic hydroxyl groups of the PHI and the vinyl ether groups of BPA‐DEVE are thermally crosslinked with acetal structures during prebake step, and the crosslinked PHI becomes completely insoluble in an aqueous basic solution. Upon exposure to UV light (365 nm) and subsequent postexposure bake (PEB), a strong acid generated from the PAG cleaves the crosslinked structures, and the exposed area is effectively solubilized in the alkaline developer. The dissolution behavior of the PSPI containing each 11.5 wt % of BPA‐DEVE and of the PAG was studied after UV exposure (365 nm) and PEB. It was found that the difference in dissolution rates between exposed and unexposed areas was enough to get high resolution. A fine positive pattern with a resolution of 5 μm in a 3.7‐μm‐thick film was obtained from the three‐component PSPI. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Microstructural investigation of long-term degradation mechanisms in GFRP dowel bars for jointed concrete pavement

Steel dowel bar is used to transfer loads in concrete pavement slab. However, once the steel dowel bar corrodes, it may cause faults, such as joint freezing in concrete pavement, level differences resulting from spalling or decreased efficiency of load transfer, etc., which are the same problems experienced by typical reinforcing steel. This study evaluated the applicability of glass fiber-reinforced polymer (GFRP) dowel bar as a substitute for steel dowel bar. A microstructural analysis was conducted to examine the decrease in durability of GFRP dowel bar exposed to deterioration environments. To analyze the deterioration mechanism of GFRP dowel bar, scanning electron microscopy was employed and the porosity was measured by the gas absorption method. It was concluded that the longer the GFRP dowel bar was exposed to deterioration environments, the more the interlaminar shear stress decreased. This result was validated by the microstructural analysis. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Development and experimental evaluation of aerodynamic lens as an aerosol inlet of single particle mass spectrometry

This study described a development and an experimental evaluation of an efficient aerodynamic lens inlet of the single particle mass spectrometry. Several key designing parameters and systematic factors were investigated for the whole lens system through a full numerical simulation. From many tests for various designs of the system, we showed that Mach number was not an independent parameter but interrelated well with flow Reynolds numbers and pressures upstream of the orifices. By manipulating the parameters, we showed for the first time a possibility that there exist a universal correlation between optimal Stokes number and a new factor incorporating the other dimensionless variables and a design parameter. The universality was confirmed by the full simulation results. We demonstrated that the new design of the system was capable of focusing ultrafine aerosols in the size range of 30–700 nm. At two different operating conditions, the formations of sub-millimeter beams of 30–300 nm NaCl aerosols are verified by light scattering imaging as well as microprobe observation of deposited aerosol beams. Finally, the measured sizes of aerosol beams agree reasonably well with those from the simulations as a function of particle size.     

Cathodic processes in the leaching and electrochemistry of covellite in mixed sulfate–chloride media

The cathodic processes that occur on a covellite (CuS) surface in mixed sulfate–chloride solutions in the absence and presence of copper(II) ions have been studied using potentiostatic transients and cyclic voltammetry at rotating disk electrodes in the potential range 0.3–0.7 V (versus SHE). This range is relevant to the oxidative leaching of this copper mineral in sulfate and chloride lixiviants. Variations in the concentrations of sulfate and chloride ions had a small effect on the cathodic reduction of covellite in the potential range of 0.5–0.3 V, although the presence of chloride ion resulted in a significant increase in the anodic current on the reverse sweep. On the other hand, addition of copper(II) ions resulted in enhanced cathodic currents and subsequent anodic currents in both sulfate and chloride solutions due to reduction of covellite to an undefined reduced copper sulfide species. Reduction of copper(II) to copper(I) ions becomes the preferred cathodic reaction as the concentration of chloride ions increases, becoming mass transport controlled at a rotating disc electrode at potentials below about 0.4 V. Potentiostatic measurements at potentials negative to the mixed potential in acidic chloride solutions have shown that reduction of copper(II) ions is reversible and have been used to estimate the rate of oxidative dissolution of the mineral which value agrees reasonably well with previously reported leaching rates under similar conditions. Reduction of dissolved oxygen has been found to be very much slower that that of copper(II) ions under ambient conditions.     

Grafting of maleic anhydride onto polyethylene through a green chemistry approach

The grafting of a polymer can lead to the improvement and modification of the polymer and thus expand its applications. Grafting methods include solution grafting in organic solvents, melt grafting at high temperatures, and light grafting with radioactive sources. These methods have their advantages and disadvantages. The disadvantages include waste treatment, consumption of energy, and so on. In this study, a hydrothermal process which is called the green approach, was developed to prepare graft copolymers. The effect of various factors on the grafting degree was investigated in detail. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation of monodisperse poly(vinyl alcohol) microspheres by heterogeneous surface saponification and iodine complex formation

Monodisperse poly(vinyl acetate) (PVAc) microspheres with high molecular weight obtained by suspension polymerization of vinyl acetate were saponified in alkaline aqueous solution to keep their spherical structure. The saponification was restricted on the surface of the PVAc microspheres and obtained particles had skin/core structure. Various poly(vinyl alcohol) (PVA) microspheres with different diameters and degrees of saponification (DSs) were obtained. The conversion of PVAc to PVA during the heterogeneous surface saponification time were examined by nuclear magnetic resonance spectroscopy and after 72 h hydrogel type PVA microspheres completely saponified were obtained. The crystal melting temperatures of the microspheres obtained by the saponification were measured a constant value of 238°C irrespective of varying DS, and the peaks became enlarged as reaction time. Iodine complexes were formed in saponified microspheres with DS of 41% and 99% by immersing them in I₂/KI aqueous solution and decomposed by the reduction of I₂ in the complexes to 2I^? using sodium sulfite to confirm whether the skin formed through the saponification was composed of PVA with high VA content. Obviously, characteristic blue color developments owing to I₅^?‐PVA complexes were observed in both saponified regions and a red in the PVAc core. Consequently, it was concluded that the PVA skins formed by heterogeneous surface saponification had high DSs. Such complexes endowed polymeric microspheres a good radiopacity which would be useful in clinical treatment of vascular diseases and were examined by X‐ray irradiation image. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

The application of microencapsulated phase‐change materials to nylon fabric using direct dual coating method

The fabrication of functional textiles able to provide thermal regulation and comfort for the body has attracted increasing interest in recent years. This research investigated fabric coatings containing energy absorbing, temperature stabilizing, phase‐change material microcapsules (PCMMcs), and their methods of application. Specifically, a coated fabric was directly prepared by a dual‐type coating method, in which the PCMMcs were dispersed in a polyurethane coating solution with no binder. The thermal performances of the dual‐coated samples were evaluated by differential scanning calorimetry, and their physical characteristics were examined by scanning electron microscopy, thermal vision camera, porosity, water vapor transmission rate (WVTR), and water entry pressure (WEP) analyses. Furthermore, the microclimate characteristics of the thermally enhanced fabrics were investigated under experimental conditions using a human‐clothing‐environment (HCE) simulator system. The study results confirmed the superior performance of the dual‐coated fabrics in terms of thermal regulation and body comfort, compared with those coated by the dry or wet coating method, because of the improved WEP, WVTR, and thermal performance. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polyaniline-multiwalled carbon nanotube composites: Characterization by WAXS and TGA

Polyaniline/carboxylated multi-walled carbon nanotube (PAni/c-MWNT) nanocomposites have been synthesized by micellar aided emulsion polymerization with various c-MWNTs compositions, viz., 0.5, 1, 5, and 10 wt %. The microcrystalline parameters such as the nanocrystal size (〈N〉), lattice strain (g), interplanar distance (d_hkl), width of the crystallite size distribution, surface weighted crystal size (D_s), and volume of the ordered regions were calculated from the X-ray data by using two mathematical models, namely the Exponential distribution and Reinhold distribution methods. The effects of heat ageing on the microcrystalline parameters of the PAni/c-MWNT nanocomposites were also studied and the results are correlated. The thermal stability and electrical resistivity of the PAni/c-MWNT nanocomposites were examined with thermogravimetric analysis (TGA) and a conventional two-probe method. The TGA data indicate that the thermal stability of the nanocomposites improved after the incorporation of c-MWNTs. The influence of temperature on the resistivity of the nanocomposites was also measured. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008