Material handling improvement in warehouses by parts clustering

A major part of warehouse operations is related to the collection of parts from the warehouse which is called the Order Picking Problem. To improve order picking operations, the total travel distance and generally picking time must be reduced. In this paper, a two-level approach is proposed that determines the locations of parts in the warehouse. The first step clusters parts into part families. Four different clustering methods based on principal component analysis, singular value decomposition and Two-Step Cluster Component are applied. In the second step, four different heuristics are proposed to determine the locations of parts. In addition to the minimisation of travel distance, we also consider the minimisation of the total congestion in aisles due to multiple workers. The proposed algorithms also consider the interactions between part families to minimise intergroup movements. As a result of the implementation, we achieved more than 40% reduction in material handling compared to the current set-up of the warehouse. The applied algorithms can easily be modified to be used for warehouses with different configurations. The algorithms utilised in this case study can be helpful to researchers to become familiar with new heuristics, as well as practitioners to design improved warehouses.     

Stable calculation of Gaussian-based RBF-FD stencils

Traditional finite difference (FD) methods are designed to be exact for low degree polynomials. They can be highly effective on Cartesian-type grids, but may fail for unstructured node layouts. Radial basis function-generated finite difference (RBF-FD) methods overcome this problem and, as a result, provide a much improved geometric flexibility. The calculation of RBF-FD weights involves a shape parameter $\epsilon$. Small values of $\epsilon$ (corresponding to near-flat RBFs) often lead to particularly accurate RBF-FD formulas. However, the most straightforward way to calculate the weights (RBF-Direct) becomes then numerically highly ill-conditioned. In contrast, the present algorithm remains numerically stable all the way into the $\epsilon \to 0$ limit. Like the RBF-QR algorithm, it uses the idea of finding a numerically well-conditioned basis function set in the same function space as is spanned by the ill-conditioned near-flat original Gaussian RBFs. By exploiting some properties of the incomplete gamma function, it transpires that the change of basis can be achieved without dealing with any infinite expansions. Its strengths and weaknesses compared with the Contour-Padé, RBF-RA, and RBF-QR algorithms are discussed.     

Fabrication of transparent yttria by HIP and the glass-encapsulation method

This method consists of a combination of vacuum sintering at 1600 °C followed by hot isostatic pressing (HIP) at 1500 °C of a highly agglomerated commercial powder. The use of evacuated glass capsules to perform HIP treatment allowed samples that showed open porosity after vacuum sintering to be sintered to transparency. The sintering response of the investigated powder was studied by careful microstructural observations using scanning electron microscopy and optical microscopy both in reflection and transmission. The successful key of this method was to keep porosity intergranular during pre-sintering, so that it can be removed subsequently by HIP treatment. It was found that agglomerates of closely packed particles are helpful to reach that purpose, since they densify fully and leave only intergranular porosity. However, performing HIP treatment at 1625 °C was found to result in opaque samples. This was attributed to the diffusion of argon inside the capsule. Contamination at different steps of processing was also investigated by inductively coupled plasma mass spectrometry (ICP-MS).     

Electricity prices in the Finnish retail market

This study focuses, firstly, on the pricing of electricity in the Finnish retail market. In particular, the impact of the ownership structure on prices is tested empirically. Secondly, the influence of low-cost electricity sources on retail prices is considered. The question about whether the average fuel costs rather than the wholesale price determine the retail prices is thus addressed. The supply side behaviour characterised may explain the passivity of client activity in the seemingly competitive Finnish market.     

Plutonium in the air in Kurchatov, Kazakhstan

Weekly air samples of 25000 m(3) volume were taken with two air samplers over a period of one year in 2000-2001 in the town of Kurchatov in Kazakhstan. For another three-month period in 2001, the samplers were run in the city of Astana, about 500 km west of Kurchatov. (137)Cs, Pu and U concentrations were determined from the filters. Pu activities in Kurchatov varied in a 100-fold range; median (239,240)Pu activities were 100 nBq/m(3) and (238)Pu activities 34 nBq/m(3). The corresponding values for Astana were considerably lower: 29 and 9 nBq/m(3), respectively, and in half of the filters the (238)Pu activity was below the detection limit. Plutonium concentration correlated with the amount of dust retained on the filters only at the highest dust loads. Also no correlation between wind speed and the plutonium activity in the filters was observed. Thus, resuspension does not seem to be the mechanism responsible for the airborne plutonium. No clear seasonal variation of Pu air concentration was observed, though levels were somewhat elevated in February to April. There was no correlation between the plutonium and (137)Cs concentrations. In most of the filters the cesium concentration was below the detection limit, but in those filters where it could be detected the cesium concentration was practically constant at 3.9+/-1.6 microBq/m(3). Dose estimation for the inhalation of the airborne plutonium gave a low value of 0.018 microSv/a for the inhabitants in Kurchatov, which is about a thousand times lower than the dose caused by the naturally occurring (210)Po. Air parcel trajectory analysis indicated that the observed Pu activities in the air could not unambiguously be attributed to the most contaminated areas at the Semipalatinsk Test Site.     

Distribution of (210)Pb and (210)Po in boreal forest soil

Vertical distribution and activity contents of ²¹⁰Pb and ²¹⁰Po were investigated in forest soils of Scots pine-dominated (Pinus sylvestris L.) stands from seven different locations in Finland. The mean total inventory in the soil profile, up to 20 cm, of ²¹⁰Pb was 4.0 kBq m^− 2 (range 3.1-5.0 kBq m^− 2) and ²¹⁰Po 5.5 kBq m^− 2 (range 4.0-7.4 kBq m^− 2), the organic soil layer containing 45% of the total inventory of both nuclides. In both the organic and the mineral layers the ²¹⁰Po/²¹⁰Pb ratio was close to unity indicating a radioactive equilibrium between them. In the litter layer there was, however, a clear excess of ²¹⁰Po suggesting that polonium is recycled via root uptake from the root zone to the ground surface. The activity concentration (Bq kg^− 1) of ²¹⁰Pb clearly correlated with organic matter and the Fe, Al and Mn concentrations in soil indicating that radioactive lead is associated both with humic substances and the oxides of iron, aluminium and manganese. Radioactive lead was also seen to follow the behavior of stable lead. No systematic correlation between polonium and soil properties was seen.     

Young drivers' decision making and safety belt use

Past research in safety belt use has primarily focused on describing the relationship between drivers’ demographic characteristics and safety belt use. This study compared the impact of situational factors (the direction of collision, the type of road, and the presence of an airbag system), demographic factors, and constructs (criteria) elicited from subjects regarding safety belt use. Based on the results obtained, a conceptual model was developed. The model indicated that drivers’ decision-making process when judging the level of accident risk and usefulness of safety belts differs from those that determine actual behavior. Perceived risk was related to road type, perceived consequences of an accident, perceived usefulness of safety belts, self responsibility, the time available for the driver to warn the other driver, dangerous behavior, and gender. These variables showed that people were able to rationally judge the risk. Despite the fact that people judge behavior in what appeared to be a rational manner, risk perception was not a good predictor of belt use. Belt use was mainly influenced by individual factors such as gender, grade point average (GPA), and age. Other factors impacting safety belt use included the perceived frequency of an accident and the S.D. of perceived usefulness of safety belts.     

Reflections in anechoic chambers in 100-200 GHz range

Three anechoic chambers have been tested at 110 and 183 GHz. Typical sidewall reflectivity levels are about -60 dB at 110 GHz and -50 dB at 183 GHz measured with pyramidal horns which have a gain of 20 dB. Backwall reflectivity levels are about -35 dB at 110 GHz and -25 dB at 183 GHz.<>     

A new method for correcting phase errors caused by flexing ofcables in antenna measurements

A simple method for correcting phase errors due to flexing of cables in an antenna measurement setup is introduced. The method that makes it possible to measure the phase error in the cable is described, and the error is removed numerically from the antenna measurement results. The method has been verified with experimental measurements at 10 GHz. The measurements show that the accuracy of the phase correction is limited by the accuracy of the phase measurement device in the system