Oily wastewater treatment by porous ceramics mediums with surface lipophilic modification

Aiming at the treatment of difficult-to-handle oily wastewater, the ceramics filter mediums made from the iron and steel plant sludge were adopted to surface lipophilic modification so as to remove oil efficiently. The hydrolysis technique by FTIR and conductivity test indicated that under acid conditions hydrogen silicon oil did not hydrolyze but release hydrogen by chemical reaction under alkaline conditions. The results of the experiments including contact angle measurement, FTIR analysis, and SEM analysis illustrate that a layer of lipophile coating indeed exists evenly on the surface of filter mediums after modification. Furthermore, the hydrogen-containing silicone oil was combined through dehydration of Si-H bond with the -OH on the surface of ceramic filter medium.     

Crystallization and conductivity mechanism of ITO films on different substrates deposited with different substrate temperatures

ITO thin films were grown on PC(polycarbonate), PMMA(polymethyl methacrylate) and glass substrates by r.f. magnetron sputtering. The electrical, structural and chemical characteristics of ITO films were analyzed by the Hall Technique, X-ray diffraction, and X-ray photoelectron spectroscopy. XPS studies suggest that all the ITO films consist of crystalline and amorphous phases. The degree of crystallinity increases from less than 45% to more than 90% when the substrate temperature increases from 80 to 300 ℃. The In and Sn exist in the chemical state of In3+ and Sn4+, respectively, independent of substrate type and temperature. The enrichment of Sn on surface and In in body of ITO films are also revealed. And, the oxygen deficient regions exist both in surface layer and film body. For ITO films deposited under 180 ℃ , the carrier concentration are mainly provided by oxygen vacancies, and the dominant electron carrier scattering mechanism is grain boundary scattering between the crystal and the amorphous grain. For ITO films deposited over 180 ℃, the carrier concentration are provided by tin doping, and the dominant scattering mechanism transforms from grain boundary scattering between the crystal grains to ionized impurity scattering with increasing deposition temperature.     

Preparation and enhanced daylight-induced photo-catalytic activity of transparent C-Doped TiO<Subscript>2</Subscript> thin films

The transparent C-doped TiO₂ nanostructure films were fabricated on the silicate glass substrates by sol-gel spin-coated method. The as-prepared films were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), UV-visible absorption spectra (UV-vis) and X-ray photoelectron spectroscopy (XPS). The photocatalytic activity was evaluated via the photo-catalytic oxidation of methylene blue in aqueous under daylight irradiation at room temperature. The results show that the daylight-induced photocatalytic activities of the as-prepared films are improved by the C-doping. The calcination temperatures significantly affect the morphology, microstructure and photocatalytic activity of the as-prepared samples. At 723 K, the C-doped TiO₂ films exhibit the highest photocatalytic activity due to the synergetic effects of good crystallization, appropriate oxygen vacancies and strong absorption in the near UV and visible-light region.     

Application of polymerizable surfactant in the preparation of polystyrene/nano-Fe<Subscript>3</Subscript>O<Subscript>4</Subscript> composite

Monooctadecyl maleate, as a polymerizable surfactant, was synthesized by the mono-esterification of maleic anhydride and octadecanol, and was utilized to surface-modify nano-Fe₃O₄ particles. A polymerizable magnetic fluid was obtained by directly dispersing modified nano-Fe₃O₄ particles into styrene monomer, and the polystyrene/nano-Fe₃O₄ composite was prepared through free radical polymerization of polymerizable magnetic fluid. The structure and dispersion status in different dispersion phases of modified nano-Fe₃O₄ particles were studied by Fourier transform infrared (FTIR) spectrometry, X-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. The experimental results show that the nano-Fe₃O₄ particles modified by monooctadecyl maleate with the size of about 7–10 nm can be uniformly dispersed into styrene and fixed in the composite during the procedure of polymerization. Thermogravimetric analysis (TGA) and vibrating sample magnetometry (VSM) indicate that the thermal stability of polystyrene/nano-Fe₃O₄ composite is improved compared to that of pure polystyrene, and the composite is a sort of superparamagnetic materials.     

The properties of solution precursor plasma spray nanostructured thermal barrier coatings

About 300 μm thickness uniform thermal barrier coatings (TBCs) were deposited on the 1Cr18Ni9Ti samples by solution precursor plasma spray (SPPS).The analysis methods,such as TEM,SEM,and XRD were used to characterize the coatings in the aspects of microstructure and phase compositions.The samples were quenched from 1121 ℃ to room temperature by forced-air to measure the thermal cycling capability.Coatings density were measured by means of water displacement.The experimental results show that grain size of the SPPS TBCs is about 30 nm with desired tetragonal phase ZrO2,and the SPPS TBCs(with 16% porosity) consist of arcuate pores,gelatin and melted particles.The hardness of the coatings is HR45Y38.5 and bond strength between coatings and substrates is 24.2 MPa.The thermal shock test show the coatings have a average life of 500 cycles which is about 2.5 times than that of conventional air plasma spray (APS) TBCs.     

Tissue response of an osteoinductive bioceramic in bone defect rabbit model

HA/TCP and HA rods (?5 mm×10 mm) were made for implantation in New Zealand white rabbit with different condition. Sixty three rabbit were divided into three groups: group 1 (n=18), group 2 (n=27) and group 3 (n=18). In group 1, 10 mm radius was defected, and one HA/TCP rod was implanted in the muscle a distant away from the bone defect area. In group 2, also, 10 mm radius was defected, one HA rod was implanted in the muscle a distant away from the bone defect area. In group 3, two HA/TCP rods were implanted in the dorsal muscle of the rabbit with bone intact. Histological observation showed that in group 1, some new bone was found only two months after implantation (n=2), and obvious immature woven bone could be observed in these bioceramics from the 3^rd month on. However, in group 3, bone began to be found 6 months after implantation (n=2). In group 2, we could not find any bone tissue up to 9 month’s observation. These results suggest that, first, the bone defect model could significantly accelerate bone formation at non-osseous sites in rabbits; second,. HA/TCP bioceramics were confirmed with osteoinductive property while HA bioceramics without osteoinductive property nearly. Thus, bone defect might be a good animal model for further researches for osteoinductive bioceramics.     

Facile synthesis of uniform hollow hematite sub-micro spheres with controllable shell thickness

A simple method was developed to prepare the uniform hematite hollow submicro-spheres with controllable structure and different diameter based on monodisperse poly(styrene-co-acrylic acid) [P(St-co-AA)] particles. The structure and formation mechanism of the hollow spheres were investigated in detail. The control mechanism of shell thickness was also discussed. The results indicated that the shell thickness and coarseness of the synthesized core-shell hematite hollow spheres could be tuned simply by the surface carboxyl content of the P(St-co-AA) particles. This method provided a new approach for the structure control in the preparation of hollow spheres. A Brunauer-Emmett-Teller (BET) test shows that the prepared hollow spheres have large surface areas which were decreased along with the increase of the diameter. The magnetic properties of the as-obtained hematite hollow spheres were investigated. The result showed that the coercivity and saturated magnetization were increased along with the increase of the shell thickness, and the remanent magnetization was increased along with the decrease of the diameter.     

Preparation of YAG powder by co-precipitation method in a narrow pH-change environment

YAG(Y3Al5O12) powder was prepared by co-precipitation method.To avoid pH values changing intensely during titration process,the 4 3 NH HCO solution with 4 3 NH NO was used as precipitant solution.The pH change of precipitant solution during titration process,compositions of precursor,phase formation process and morphology of the prepared powder were investigated by means of pH meter,FT-IR,XRD and TEM.The results show that the presence of 4 3 NH NO in 4 3 NH HCO solution is crucial to alleviate the pH change,lower the calcination temperature and meliorate the morphology of YAG powder.The mechanisms were studied in detail.The YAG phase can be obtained at a lower temperature of 900 ℃.The obtained powder,composed of elliptical particles,showed a meliorated morphology.     

The Young's moduli prediction of random distributed short-fiber-reinforced polypropylene foams using finite element method

The elastic moduli of short-fiber-reinforced foams depend critically on the fiber content and fiber length, as well as on the fiber orientation distribution. Based on periodic tetrakaidecahedrons, the finite element models with short-fiber reinforcement were proposed in this paper to examine the effects of the fiber content and fiber length on Young's modulus. The fiber length distribution and fiber orientation distribution were also considered. The proposed models featured in a three-dimensional diorama with random short-fiber distribution within or on the surfaces of the walls and edges of the closed-cells of polypropylene (PP) foams. The fiber length/orientation distributions were modeled by Gaussian prob-ability density functions. Different fiber volume fractions, different lengths, and different distributions were investigated. The predicted Young's moduli of the PP foams with short-glass-fiber or short-carbon-fiber reinforcement were compared with other theoretic and experimental results, and the agreement was found to be satisfactory. The proposed finite element models were proved to be acceptable to predict the Young's moduli of the grafted closed-cell PP foams with short-fiber reinforcement.     

Light metal compound casting

‘Compound casting’simplifies joining processes by directly casting a metallic melt onto a solid metal substrate. A continuously metallurgic transition is very important for industrial applications, such as joint structures of spaceframe constructions in transport industry. In this project, ‘compound casting’ of light metals is investigated, aiming at weight-saving. The substrate used is a wrought aluminium alloy of type AA5xxx, containing magnesium as main alloying element. The melts are aluminium alloys, containing various alloying elements (Cu, Si, Zn), and magnesium. By replacing the natural oxygen layer with a zinc layer, the inherent wetting difficulties were avoided, and compounds with flawless interfaces were successfully produced (no contraction defects, cracks or oxides). Electron microscopy and EDX investigations as well as optical micrographs of the interfacial areas revealed their continu- ously metallic constitution. Diffusion of alloying elements leads to heat-treatable microstructures in the vicinity of the joining interfaces in Al-Al couples. This permits significant variability of mechanical properties. Without significantly cutting down on wettability, the formation of low-melting intermetallic phases (Al3Mg2 and Al12Mg17 IMPs) at the interface of Al-Mg couples was avoided by applying a protective coating to the substrate.