Performance Evaluation of Flexible Manufacturing Systems with Finite Local Buffers: Fixed and Dynamic Routings

This article evaluates the performance of flexible manufacturing systems with finite local buffers and fixed or dynamic routing rules, and addresses the optimal design or system configuration problem of maximizing the system throughput. The costs include machine cost, part (or pallet) cost, and local buffers cost. First, the system throughputs and their behaviors are considered with both queueing network analysis and simulation, and it is shown for a fixed routing model that the system throughput in the case of finite local buffers is greater than in the case of infinite local buffers. For a fixed versus dynamic routing rule, it is also found that the throughput in the former case can be close to the one in the latter case by changing the setting parameters. Next, the design problems of maximizing the system throughput are considered numerically for fixed and dynamic routing cases. Then, it is seen that better combination of design variables is a class of the monotonicity in local buffers, service rates, and routing probabilities.     

Effect of Shear Rate Distribution on Particle Aggregation in a Stirred Vessel

The modeling of particle aggregation under a simple shear flow and the extension of the model to a stirred vessel is described. The model quantitatively demonstrates the change of the number of aggregates with time for each shear rate. This number increased with higher shear rate and, conversely, the aggregate size became small when raising the shear rate. This was because aggregates were broken by the stronger shear force. The number of aggregates for different impellers was determined. The shear rate was back‐calculated from the experimentally obtained aggregate size and the model equation. This shear rate was different from that estimated from the Metzner‐Otto method, consequently, some revisions of the Metzner‐Otto equation might be necessary for its application to particle aggregation.     

High-precision torque control of reluctance motors

The high-precision torque control of a reluctance motor for servo applications is described. The prototype is a three-phase, eight-pole reluctance motor driven by a MOSFET inverter. The current control and the speed control are performed by software of the digital signal processor TMS 32010. The motor is supplied by sinusoidal current, and two current control methods are proposed. One is based on a vector control principle to achieve the linearity between current and torque, and another is developed to obtain the maximum torque/current ratio. Due to the saliency, the instantaneous torque contains a large ripple component. In the case of the test motor, the torque ripple was as much as 26% of the rated torque under sinusoidal current drive. The experiment showed that the ripple component could be reduced to 6% by superimposing a compensation current component on the current reference     

Novel design scheme for high-speed MQW lasers with enhanceddifferential gain and reduced carrier transport effect

We present a theoretical analysis exploring the optimum design of high-speed multiple-quantum-well (MQW) lasers for 1.55-μm operation. Various combinations of well and barrier materials are examined for lattice-matched, strained-layered (SL), and strain-compensated (SC) MQW lasers with InGaAsP and InGaAlAs barriers. The gain characteristics are investigated for these MQW lasers with various barrier bandgap wavelengths and are used to evaluate the modulation characteristics based on the carrier dynamics model which includes a set of Poisson, continuity, and rate equations. The importance of band engineering aimed at simultaneously reducing the carrier transport effect and enhancing the differential gain is described. It is shown that SC-MQW lasers with InGaAlAs barriers have an advantage in reducing the density of states in the valence band by reducing the overlap integral between the heavy- and light-hole wave functions, which effect has previously been discarded as a minor correction in designing conventional InGaAsP-based MQW lasers. Furthermore, the hole transport rate across the barriers can be drastically reduced in SC-MQW lasers due to the reduced effective barrier height for the holes. Based on this novel design scheme, a 3-dB bandwidth approaching 70 GHz is expected for 20-well SC-MQW lasers with InGaAlAs barriers as a result of both the large differential gain and reduced transport effect     

The use of indoline dyes in a zinc oxide dye-sensitized solar cell

The effects of the position and the type of carboxyl anchor group in double rhodanine-type indoline dyes on the performance of a zinc oxide dye-sensitized solar cell were examined. The optimum position for the carboxymethyl group was on the inner rhodanine moiety; a carboxymethyl group gave optimum results among carboxymethyl, -ethyl, and -propyl derivatives.     

Persistence and clinical outcome of hepatitis G virus infection in pediatric bone marrow transplant recipients and children treated for hematological malignancy

The natural course and the clinical significance of hepatitis G virus (HGV) infection were investigated in 106 pediatric patients who received chemotherapy for hematological malignancy or underwent bone marrow transplantation (BMT) using HGV-RNA and antibodies to the HGV-E2 protein (anti-E2). HGV markers were detected in 21 patients (19.8%; HGV-RNA in 19 and anti-E2 in 2). Longitudinal analysis of these HGV-infected patients showed that 1 had anti-E2 before the initial blood transfusion, 14 had persistent viremia, and 6 became clear of circulating HGV-RNA after completion of therapy, although 5 of the 6 HGV-cleared patients never developed anti-E2. Reactivation of HGV infection during chemotherapy was observed in two anti-E2-positive, HGV-RNA-negative patients; the reappearance of the same HGV strain was confirmed by phylogenetic analysis. Among BMT survivors without other known causes of liver dysfunction, HGV-RNA-positive patients had a higher peak serum alanine amino transferase (ALT) value than negative patients. Contrary to previous reports, immunosuppressed patients can apparently recover from HGV infection without detectable anti-E2 and some patients who supposedly recovered from HGV infection can nonetheless suffer exacerbation when subsequently immunosuppressed.     

Position command shaping for vibration suppression considering target position correction

This paper presents a command shaping technique based on a minimum jerk control approach that takes into consideration target position correction during motion, for the fast and precise positioning in vibratory mechatronic systems. The positioning controller is designed using a two‐degree‐of‐freedom control: a feedback compensator is synthesized by H_∞ control design to ensure the robust stability, while a feedforward compensator suppresses the vibration in response based on a coprime factorization expression of the plant mechanism. The command shaping, on the other hand, eliminates the corresponding vibration components of the primary and secondary models in the position command, where the continuity of jerk component in the command can be ensured against the target position correction. The effectiveness of the proposed shaping technique has been verified by experiments using a table drive system on a machine stand. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 168(3): 38–47, 2009; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20838     

Protecting human and ecological health under viral threats in Asia.

Severe acute respiratory syndrome (SARS) outbroke in 2003, and the avian influenza A (H5N1) also outbroke in 2003 and continued to 2004. These pandemic viral diseases originated in South East Asia. Many human and animal lives were lost. Economic damages due to the pandemics were also very large. The question arises of why did the pandemics originate from South East Asian areas. Human influenza A consists of many sub-types of coronaviruses including the SARS virus and the avian influenza (H5N1) that are all variants of RNA of avian coronavirus. Variants are formed during infection of a coronavirus through not only birds but also mammals, including human beings. There are hot spots where viral infection rates are accelerated among birds, mammals and human beings. Suspicious areas are in South East Asia, where living conditions of birds, mammals and human beings are so close that there are always risks of viral infection. When we see the living conditions of farmers in southern China, northern Vietnam, Laos and northern Myanmar, they commonly raise ducks/chickens with pigs sharing ponds into which they discharge household wastewater, including human excreta, and pig excreta that are significant carriers of viruses. Bird faeces are also key carriers of the viruses. In the ponds, they raise ducks and conduct fish culture. Other important players are migrating birds from North Asia, which are principal vectors of avian influenza viruses. There is an urgent necessity of improving human and ecological health in South East Asia to control viral infection among birds, mammals and human beings. We can hinder the vicious cycle of virus infection through water contamination in ponds by providing good human, pig and chicken sanitation. It is easy to provide good sanitation practices for human, pigs and chickens, introducing collection and treatment of excreta. Our modern water technology can find good solutions for the problem.     

A new installation for treatment of road runoff: up-flow filtration by porous polypropylene media.

We installed a new device on a paved road to treat runoff from a roadway surface. All the stormwater runoff was transferred into the device and the runoff equivalent to 10 mm/hr or less was treated. The treatment method consists of sedimentation and up-flow filtration with porous polypropylene (PPL) processes. The treated runoff was discharged into the existing storm drainage pipe. The average removal efficiency of the initial runoff at the beginning of rainfall which has high pollution intensity was about 90% for SS, about 70% for COD, about 40% for total phosphorus (T-P), about 80% for Pb and Cd, about 70% for Zn, Cu, Mn and Cr, and about 60% for polycyclic aromatic hydrocarbons (PAHs). The overall removal efficiencies of the experiment that ran for four months remained > 60% of SS, > 40% of COD, > 60% of heavy metals, and > 40% of PAHs. The PPL is excellent for removing smaller size particulates of suspended solids, which originate basically from diesel exhaust, as well as larger size particulates from automobile tires, asphalt roads, and other accumulated source(s) of clay and sand, etc.     

Development of a high‐definition 32‐in. PDP

We developed the world's smallest‐profile 32‐in. HDTV PDP. By improving the luminous efficiency, a luminance of 650 cd/m² and power consumption (discharge and driving circuit) of 200 W or less was achieved. Moreover, incorporating an advanced color compensating (ACC) filter improved the PDP's color‐reproduction capability, better than that of CRTs.