Influence of TiN dopant on microstructure of TiB2 ceramic sintered by spark plasma

In this study, the impact of TiN as a sintering aid on the relative density and microstructure of TiB₂ ceramic was investigated. Monolithic TiB₂ and TiB₂ doped with 5?wt% TiN were sintered at 1900?°C for 7?min dwell time under the pressure of 40?MPa by spark plasma. The addition of TiN affected the microstructure of TiB₂-based sample considerably depicting the finer grains in the as-sintered ceramic. X-ray diffraction evaluation indicated that no interaction occurred between the initial materials. However, detail investigation by the map analysis and energy dispersive spectroscopy results revealed the formation of in-situ nano-sized hBN secondary phase in the TiN-doped TiB₂. In addition, TiN played a remarkable role on increasing the relative density of TiN-doped TiB₂ ceramic producing a nearly fully dense ceramic with relative density of 99.9% in comparison with the monolithic ceramic having 96.7% relative density.     

Designing zinc oxide nanostructures (nanoworms,nanoflowers, nanowalls,and nanorods) by pulsed laser ablation technique for gas-sensing application

In this study, pulsed laser ablation technique, also known as pulsed laser deposition (PLD), is used to design and grow zinc oxide (ZnO) nanostructures (nanoworms, nanowalls, and nanorods) by template/seeding approach for gas-sensing applications. Conventionally, ZnO nanostructures used for gas-sensing have been usually prepared via chemical route, where the 3D/2D nanostructures are chemically synthesized and subsequently plated on an appropriate substrate. However, using pulsed laser ablation technique, the ZnO nanostructures are structurally designed and grown directly on a substrate using a two-step temperature-pressure seeding approach. This approach has been optimized to design various ZnO nanostructures by understanding the effect of substrate temperature in the 300-750°C range under O₂ gas pressure from 10-mTorr to 10 Torr. Using a thin ZnO seed layer as template that is deposited first at substrate temperature of ~300°C at background oxygen pressure of 10 mTorr on Si(100), ZnO nanostructures, such as nanoworms, nanowalls, and nanorods (with secondary flower-like growth) were grown at substrate temperatures and oxygen background pressures of (550°C and 2 Torr), (550°C and 0.5 Torr), and (650°C and 2 Torr), respectively. The morphology and the optical properties of ZnO nanostructures were examined by Scanning Electron Microscope (SEM-EDX), X-ray Diffraction (XRD), and photoluminescence (PL). The PLD-grown ZnO nanostructures are single-crystals and are highly oriented in the c-axis. The vapor-solid (VS) model is proposed to be responsible for the growth of ZnO nanostructures by PLD process. Furthermore, the ZnO nanowall structure is a very promising nanostructure due to its very high surface-to-volume ratio. Although ZnO nanowalls have been grown by other methods for sensor application, to this date, only a very few ZnO nanowalls have been grown by PLD for this purpose. In this regard, ZnO nanowall structures are deposited by PLD on an Al₂O₃ test sensor and assessed for their responses to CO and ethanol gases at 50 ppm, where good responses were observed at 350 and 400°C, respectively. The PLD-grown ZnO nanostructures are very excellent materials for potential applications such as in dye-sensitized solar cells, perovskite solar cells and biological and gas sensors.     

Polypyrrole coatings for corrosion protection of Al alloy2024: influence of electrodeposition methods,solvents, and ZnO nanoparticle concentrations

Since ZnO nanoparticles increase the electrical conductivity of the polypyrrole (PPy) coatings, an investigation was carried out to evaluate the effect of ZnO nanoparticles loading on the corrosion protection performance of PPy coatings on AA2024 Al alloy in 3.5% NaCl solution. At first, some measurements were carried out to find the best experimental conditions containing the electrodeposition method, electrosynthesis solvent composition, and ZnO nanoparticles’ concentration for preparing the optimum PPy coating on Al alloy2024. Three different methods of electrodeposition, namely: cyclic voltammetry, galvanostatic, and potentiostatic techniques were analyzed. The anti-corrosion performance of the PPy coatings was evaluated by electrochemical impedance spectroscopy and Tafel polarization methods. The PPy prepared by potentiostatic method exhibited the best performance against corrosion of Al alloy2024 in 3.5% NaCl solution. Then, different mixtures of H₂O/ethanol were tested as electrosynthesis solvents for preparation of PPy coatings on the alloy by optimized electrodeposition mode (i.e., potentiostatic). In evaluation of the prepared coatings, the pure water was introduced as the optimum solvent in electrodeposition of PPy. The investigation of different ZnO nanoparticles’ concentrations proved that the PPy coating containing 0.025% ZnO nanoparticles was the optimum coating against the corrosion of Al alloy in NaCl solution. Finally, the long-term evaluation of the corrosion protection performance of the coatings revealed that the optimum coating provided suitable protection against corrosion up to 14 days after immersion.

     

Effect of nano-sized calcium carbonate on cure kinetics and properties of polyester/epoxy blend powder coatings

Today's strict environmental laws pose significant challenges for coating's formulators to look for eco-friendly products. Powder coatings, particularly polyester/epoxy blends have demonstrated their ability as alternatives to traditional solvent-borne coatings. Recently, the use of nanoparticles such as nano-CaCO₃ (nCaCO₃) has been suggested as a beneficial strategy towards powder coating application with improved properties. Here, we study the effect of nCaCO₃ on morphology, cure behavior, adhesion and hardness of polyester/epoxy systems. The nanoparticles shape, size and dispersion state were investigated through X-ray diffraction (XRD), transmission electron microscopy (TEM) and scanning electron microscopy (SEM) methods. Furthermore, isothermal cure characterization of the neat and filled systems was performed using a torque rheometer. The most important finding based on the rheological studies was the catalytic effect of nCaCO₃ on cure reaction of polyester/epoxy, leading to the shorter curing time. Moreover, the kinetic analyses of rheograms revealed a marked decrease in the activation energy of the cure process upon raising nCaCO₃ content. Interestingly, pull-off adhesion and hardness tests showed that the hardness and adhesion strength were dramatically increased by the addition of nCaCO₃ into the polyester/epoxy system compared to pure blend resin. Therefore, considering the strong competition in powder coating market, the use of nCaCO₃ as a commercial and inexpensive nanofiller is necessary not only to reduce the dwell time which has benefits in terms of the energy consumption and economics, but also to improve the performance of final polyester/epoxy coating.     

High Productive Ethylene Trimerization Catalyst Based on CrCl<Subscript>3</Subscript>/SNS Ligands

Abstract  

Methylaluminoxane (MAO)-activated chromium (III) complexes of tridentate SNS ligands of the form (RSCH₂–CH₂)₂NH (R = alkyl, aryl) have been prepared and tested for the trimerization of ethylene to 1-hexene. The effect of ethylene pressure, Al/Cr ratio and S donor substitution on 1-C6 selectivity and productivity has been examined. It is shown that when the substitution on S is pentyl group it will lead to the highest productivity, 174200 g 1-C6/g Cr h, due to the synergistic effect of this group.     

A fundamental study of chitosan/PEO electrospinning

A highly deacetylated (97.5%) chitosan in 50% acetic acid was electrospun at moderate temperatures (25-70 °C) in the presence of a low content of polyethylene oxide (10 wt% PEO) to beadless nanofibers of 60-80 nm in diameter. A systematic quantitative analysis of the solution properties such as surface tension, conductivity, viscosity and acid concentration was conducted in order to shed light on the electrospinnability of this polysaccharide. Rheological properties of chitosan and PEO solutions were studied in order to explain how PEO improves the electrospinnability of chitosan. Positive charges on the chitosan molecule and its chain stiffness were considered as the main limiting factors for electrospinability of neat chitosan as compared to PEO, since surface tension and viscosity of the respective solutions were similar. Various blends of chitosan and PEO solutions with different component ratios were prepared (for 4 wt% total polymer content). A significant positive deviation from the additivity rule in the zero shear viscosity of chitosan/PEO blends was observed and believed to be a proof for strong hydrogen bonding between chitosan and PEO chains, making their blends electrospinnable. The impact of temperature and blend composition on the morphology and diameter of electrospun fibers was also investigated. Electrospinning at moderate temperatures (40-70 °C) helped to obtain beadless nanofibers with higher chitosan content. Additionally, it was found that higher chitosan content in the precursor blends led to thinner nanofibers. Increasing chitosan/PEO ratio from 50/50 to 90/10 led to a diameter reduction from 123 to 63 nm. Producing defect free nanofibrous mats from the electrospinning process and with high chitosan content is particularly promising for antibacterial film packaging and filtration applications.     

Dynamic behavior of particles across flame propagation through micro-iron dust cloud with thermal radiation effect

In this investigation, a theoretical study is performed to analyze the dynamic behavior of particles across flame propagation through a two-phase mixture consisting of micro-iron particles and air. In the first step for calculation of the particle velocity profile, the Lagrangian approach of particle motion is employed, and then thermophoretic, gravitational and buoyancy forces are taken into consideration. In order to simulate the temperature profile for the thermophoretic force, it is assumed that the flame structure consists of three zones: preheat, reaction, and post flame (burned). It should be noted that the radiative heat-transfer equation is employed to describe the thermal radiation exchanged between the burned zone and the preheat zone. In the resumption, a control volume above the leading edge of the combustion zone is considered and the change in the particle number density in this volume is obtained via the balance of particle mass fluxes passing through it. The results show that the induced thermal radiation plays a significant role in increasing the mixture temperature all over the preheat zone, and that the particle velocity profile and the concentration distribution of particles as a function of distance from the leading edge of the combustion zone also have considerable consistency with published experimental data.     

Effects of reprocessing on the hygroscopic behavior of natural fiber high‐density polyethylene composites

Detailed analysis of the effects of recycling process on long‐term water absorption, thickness swelling, and water desorption behavior of natural fiber high‐density polyethylene composites is reported. Composite materials containing polyethylene and wood flour, rice hulls, or bagasse fibers and 2% compatibilizer were produced at constant fiber loading and were exposed to a simulated recycling process consisting of up to five times grinding and reprocessing under controlled conditions. A wide range of analytical methods including water absorption/desorption tests, thickness swelling tests, density measurement, scanning electron microscopy, image analysis, contact angle, fiber length analysis, Fourier transform infrared spectroscopy, and tensile tests were employed to understand the hygroscopic behavior of the recycled composites. Water absorption and thickness swelling behaviors were modeled using existing predictive models and a mathematical model was developed for water desorption at constant temperature. Results indicated that generally the recycled composites had considerably lower water absorption and thickness swellings as compared with the original composites which were attributed to changes in physical and chemical properties of the composites induced by the recycling process. Water desorption was found to be faster after recycling. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of chemical modification of oil fly ash and compatibilization on the rheological and morphological properties of low‐density polyethylene composites

In this study, the effect of oil fly ash (OFA), a by‐product of oil fuel power plants, on the rheological and morphological behavior of low‐density polyethylene (LDPE) is investigated. As received and acid‐functionalized OFA (COOH‐OFA) are used to examine the effect of surface modification of OFA on polymer–filler composites. LDPE/OFA composites were prepared by melt mixing with filler loading in the range 1–10 wt %. The results are compared with pure LDPE. The effect of polyethylene‐grafted‐maleic anhydride (PE‐g‐MA) as a compatibilizer was also studied. Both viscous and elastic properties of composites increased with OFA loading especially at low frequency. The surface modification of OFA has influenced the properties of OFA. As‐received OFA showed some agglomeration at high loading that resulted in two‐phase system as described by scanning electron microscopy (SEM) and Cole–Cole plot. Field emission‐SEM (FE‐SEM) images showed improvement in the dispersion of COOH‐LDPE/OFA composites. In addition, the surface modification reduced the size of agglomeration. In general, the COOH modification of OFA improved both the dispersion and rheological properties of OFA. With chemical modification, the concentration of the filler can be increased to 10% without compromising the properties of the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.