EB-PVD process and thermal properties of hafnia-based thermal barrier coating

Thermal barrier coatings (TBCs) are being developed for the key technology of gas turbine and diesel engine applications. In general, 8 mass% Y₂O₃–ZrO₂ (8YSZ) coating materials are used as the top coating of TBCs. The development of hafnia-based TBC was started in order to realize the high reliability and durability in comparison with 8YSZ, and the 7.5 mass% Y₂O₃–HfO₂ (7.5YSH) was selected for coating material. By the investigation of electron-beam physical vapor deposition (EB-PVD) process using 7.5YSH ceramic ingot, 7.5YSH top coating with about 200 µm thickness could be formed. The microstructure of the 7.5YSH coated at coating temperature of 850 °C showed columnars of laminated thin crystals. On the other hand, the structure of the 7.5YSH coated at coating temperature of 950 °C showed solid columnars. From the result of sintering behavior obtained by heating test of 7.5YSH coating, it was recognized that the thermal durability of 7.5YSH coating was improved up to about 100 °C in comparison with 8YSZ coating. This tendency was confirmed by the experimental result of the thermal expansion characteristics of sintered 7.5YSH and 8YSZ.

©2003 Elsevier Science Ltd. All rights reserved.     

Liftoff heights of turbulent non-premixed flames in co-flows diluted by CO2/N2

The objective of this study was to propose a new model for the prediction of the liftoff heights of turbulent flames diluted by the entrainment of burned gases. In combustion furnaces with the internal recirculation of burned gases, mixtures of fuel and oxidizer are diluted with recirculated burned gases through entrainment into the gas jets. We focused on the effects which dilution resulting from entrainment has on the stabilization mechanism of lifted flames. In order to investigate the effects of dilution on liftoff height, we employed a concentric burner incorporating fuel, oxidizer and co-flow gas nozzles. The recirculated burned gas was simulated by co-flow air diluted with either N₂ or CO₂ gas. Liftoff heights were observed to increase with decreasing O₂ concentrations in the co-flow gas when maintaining a constant O₂ concentration in the oxidizer, due to dilution resulting from entrainment of the diluted co-flow gas. The liftoff heights obtained with co-flow gases diluted by CO₂ were greater than those obtained when diluting with N₂ due to both thermal and chemical dilution effects. The conventional premixed model was not able to predict the liftoff trends observed in this study and we therefore propose a modified premixed model which takes into account the dilution effect resulting from entrainment. In this model, the amount of entrained co-flow gas is evaluated according to the self-similarity law of a round jet. Non-dimensional liftoff heights based on this modified model exhibit excellent linear correlation with non-dimensional fuel gas velocities, even when various co-flow gases are used for dilution. The conventional large eddy model was also modified in the same manner and the results obtained from the modified model exhibit satisfactory correlation.     

Comparison of Osteogenic Potentials of Dental Pulp and Bone Marrow Mesenchymal Stem Cells Using the New Cell Transplantation Platform,CellSaic, in a Rat Congenital Cleft-Jaw Model

Scaffolds stimulate cell proliferation and differentiation and play major roles in providing growth and nutrition factors in the repair of bone defects. We used the recombinant peptide Cellnest™ to prepare the three-dimensional stem cell complex, CellSaic, and evaluated whether CellSaic containing rat dental pulp stem cells (rDPSCs) was better than that containing rat bone marrow stem cells (rBMSCs). rDPSC-CellSaic or rBMSC-CellSaic, cultured with or without osteogenic induction medium, formed the experimental and control groups, respectively. Osteoblast differentiation was evaluated in vitro and transplanted into a rat model with a congenital jaw fracture. Specimens were collected and evaluated by microradiology and histological analysis. In the experimental group, the amount of calcium deposits, expression levels of bone-related genes (RUNX2, ALP, BSP, and COL1), and volume of mineralized tissue, were significantly higher than those in the control group (p < 0.05). Both differentiated and undifferentiated rDPSC-CellSaic and only the differentiated rBMSC-CellSaic could induce the formation of new bone tissue. Overall, rBMSC-CellSaic and rDPSC-CellSaic made with Cellnest™ as a scaffold, provide excellent support for promoting bone regeneration in rat mandibular congenital defects. Additionally, rDPSC-CellSaic seems a better source for craniofacial bone defect repair than rBMSC-CellSaic, suggesting the possibility of using DPSCs in bone tissue regenerative therapy.     

Automated qualitative assessment of multi-modal distortions in digital images based on GLZ

This paper introduces a novel approach to a qualitative assessment of images affected by multi-modal distortions. The idea is to assess the image quality perceived by an end user in an automatic way in order to avoid the usual time-consuming, costly and non-repeatable method of collecting subjective scores during a psycho-physical experiment. This is achieved by computing quantitative image distortions and mapping results on qualitative scores. Useful mapping models have been proposed and constructed using the generalised linear model (GLZ), which is a generalisation of the least squares regression in statistics for ordinal data. Overall qualitative image distortion is computed based on partial quantitative distortions from component algorithms operating on specified image features. Seven such algorithms are applied to successfully analyse the seven image distortions in relation to the original image. A survey of over 12,000 subjective quality scores has been carried out in order to determine the influence of these features on the perceived image quality. The results of quantitative assessments are mapped on the surveyed scores to obtain an overall quality score of the image. The proposed models have been validated in order to prove that the above technique can be applied to automatic image quality assessment.     

Electrical Properties of Halogen-Doped CdTe Layers on Si Substrates Grown by Metalorganic Vapor-Phase Epitaxy

Electrical properties of halogen-doped CdTe layers grown on Si substrates using iodine and chlorine dopants are presented. No change in electrical properties of the layers was observed with chlorine as a dopant. However, doping with iodine resulted in highly conductive n-type layers or highly resistive p-type layers depending upon the growth conditions, even though a similar amount of dopant was introduced into the growth chamber. Layers grown at 560°C, with a vapor-phase Te/Cd precursor ratio of 3.0, were p-type. The resistivity of the layers remained unchanged for low dopant supply rates, but increased abruptly when the dopant supply rate was increased beyond a certain value. On the other hand, layers grown at 325°C with Te/Cd ratios from 0.1 to 0.25 were n-type. A maximum free electron concentration of 1.3 × 10¹⁷ cm⁻³ was obtained at room temperature. The types and conductivities of the grown layers were strongly dependent on the growth conditions.     

Thermoelectric Characteristics of a Commercialized Mg<Subscript>2</Subscript>Si Source Doped with Al,Bi, Ag,and Cu

The thermoelectric characteristics of commercial polycrystalline Mg₂Si doped with Bi, Al + Bi, Ag, and Cu were examined. The samples for the thermoelectric measurements were prepared using the plasma-activated sintering (PAS) technique. The measured values of the Seebeck coefficient were compared with values calculated using the all-electron band-structure calculation package (ABCAP) based on a full-potential augmented-plane-wave (FLAPW) band-structure calculation in a local density approximation (LDA). For the Bi + Al-co-doped samples, the observed values of the dimensionless figure of merit, ZT, were higher than those of solely Bi-doped samples. The maximum value obtained for Bi + Al-doped Mg₂Si was 0.77 at 862 K. For the Ag-doped samples, ZT was significantly lower than that of the Bi + Al-doped samples, with the maximum value being about 0.11 at 873 K.     

Suzuki segregation in Co–Ni-based superalloy at 973 K: An experimental and computational study by phase-field simulation

Suzuki segregation in Co–Ni-based superalloys is of longstanding interest. In this study, the development of widely extended stacking fault (SF) ribbons was confirmed in a Co–Ni-based superalloy aged at 973 K after deformation at room temperature, which supports the decrease in stacking fault energy (SFE) due to Suzuki segregation. In addition, the plastic deformation behaviors of Co–Ni-based superalloys with various Nb contents up to 3 wt.% were investigated focusing on the effect of Nb addition on dynamic strain-aging by Suzuki segregation. The negative strain-rate dependence of flow stress due to dynamic strain-aging became more significant with increasing Nb content; however, attempts to detect segregating elements by scanning transmission electron microscopy and energy-dispersive spectroscopy analysis were not successful. A phase-field simulation of Suzuki segregation suggested strong Ni depletion with segregation of Cr and Mo atoms at the SF, and the SFE can become negative as a consequence of the segregation. This agrees with the experimentally observed formation of wide SFs by the aging at 973 K after cold deformation. It is also suggested that Nb atoms are strongly depleted at SFs, and a small amount of Nb addition dramatically enhances Cr segregation, resulting in further decreases in the SFE, which is probably responsible for the observed enhancement of dynamic strain-aging by Nb addition. In addition, the local structural changes, such as short-range ordering and/or an in-plane ordering, accompanying the segregation were discussed as possible additional mechanisms for strain-aging enhancement.     

Development of the high-energy neutron fluence rate standard field in Japan with a peak energy of 45 MeV using the 7Li(p,n)7Be reaction at TIARA

In this study, we developed a 45 MeV neutron fluence rate standard of Japan. Quasi-monoenergetic neutrons with a peak energy of 45 MeV in the neutron standard field were produced by the ⁷Li(p,n)⁷Be reaction using a 50-MeV proton beam from an azimuthally varying field (AVF) cyclotron of the Takasaki Ion Accelerators for Advanced Radiation Application (TIARA). The neutron energy spectrum was measured using an organic liquid scintillation detector and a ⁶Li-glass scintillation detector by the time-of-flight method, and using a Bonner sphere spectrometer by the unfolding method. The absolute neutron fluence was determined using a proton recoil telescope (PRT) composed of the liquid scintillation detector and a Si(Li) detector that was newly developed in the present study. The detection efficiency of the PRT was obtained using the MCNPX code. The peak neutron production cross section for the ⁷Li(p,n)⁷Be reaction was also derived from the neutron fluence in order to confirm the neutron fluence of the TIARA high-energy neutron field. The peak neutron production cross section obtained in the present study was in good agreement with those of previous studies. The characteristics of the 45-MeV neutron field in TIARA were successfully evaluated in order to calibrate high-energy neutron detectors and high-energy neutron dosimeters.     

Au(core)/Pd(shell) structures analyzed by high-resolution medium energy ion scattering

Bimetallic nano-particles taking a core/shell structure dispersed on metal-oxide supports work more efficiently than the mono-metallic ones as heterogeneous catalyst. In order to elucidate the high catalytic activities, it is essential to analyze quantitatively the size and structure of the core/shell particles. Here, we demonstrate that high-resolution medium energy ion scattering (MEIS) spectrometry makes it possible to identify growth of bimetallic core/shell nano-particles and also to determine the average size of core and shell, respectively, together with the size distribution with an accuracy better than 0.1 nm. As an example, Au(core)/Pd(shell) particles with a nominal size (outer diameter) of 2.4 and 3.7 nm prepared by an alcohol reduction technique were analyzed using 120 keV He⁺ ions. The present analysis clearly showed formation of Au(core)/Pd(shell) structures with almost the same radii as those expected from the chemical preparation condition. Growth of Au/Pd alloyed particles and significant inclusion of Au and Pd mono-metallic particles were ruled out.     

Fundamental study on adhesion of ice to solid surface: Discussion on coupling of nano-scale field with macro-scale field

In a previous study, it was reported that the removal process (behavior) of ice from a cooling solid surface depended on the characteristic of the solid surface, and that the ice adhesion force to the cooling surface was mainly governed by the surface energy of the surface. In the present study, using the method of surface analysis, the ice removal process and the ice adhesion force clarified in a macro-scale field were also discussed in a nano-scale field to couple these scale fields. Simultaneously, another surface analysis of the solid surface was carried out to identify the distributions of hydrophilic and hydrophobic groups on a solid surface. Attempts to couple the nano-scale field with the macro-scale field revealed that the results for both scale fields were in approximate qualitative agreement.