Development of Novel Pre-alloyed PM Steels for Optimization of Machinability and Fatigue Resistance of PM Components

It is well known that a large proportion of ferrous PM components require secondary machining operations for dimensional conformance or for producing geometrical features that cannot be generated during die compaction. Nevertheless, the machining behavior of PM parts is generally characterized as being “difficult” due to the presence of residual porosity that lowers thermal conductivity and induces interrupted cutting. Several admixed additives such as MnS and BN-h can be used to improve the machining behavior of PM steels. Nevertheless, their negative effect on mechanical properties, especially fatigue resistance, makes their utilization uninteresting for the fabrication of high-performance PM steel components. This article summarizes the work carried out to develop a novel PM steel that was especially engineered to form machinability enhancing precipitates. This new material is pre-alloyed with tin (Sn) in order to form Cu-Sn (Cu(α)) precipitates during transient liquid phase sintering. The newly developed material presents machinability improvement of 165% compared to reference material used in the PM industry as well as increases in toughness and fatigue resistance of 100% and 13%, respectively.     

Chip geometry and cutting force prediction in gear hobbing

This paper presents a tri-dexel geometric engine integrated simulation model for the gear hobbing operation. The process kinematics are modeled and validated using CNC signals from a Liebherr LC500 hobbing machine. Workpiece geometry updating and cutter-workpiece engagement (CWE) calculations are efficiently realized in the tri-dexel engine. 3D force contributions at discretized nodes along the hob's cutting edges are computed considering the localized principal cutting directions, and rake and inclination angles. To measure cutting forces, a rotary dynamometer is successfully adapted and used alongside a Kalman filter to compensate for structural dynamics. The predicted forces agree well with their experimental counterparts.     

Synthesis and Characterization of Superparamagnetic NiBaO<Subscript>2</Subscript> Nano-Oxide Using Novel Precursor Complex [Ba(H<Subscript>2</Subscript>O)<Subscript>8</Subscript>][Ni(dipic)<Subscript>2</Subscript>]

In this paper, for the first time, synthesis of [Ba(H₂O)₈][Ni(dipic)₂] complex and preparation of NiBaO₂ nano-oxide are reported through thermal decomposition under surfactant free condition. This novel complex was characterized by Fourier transform infrared spectroscopy (FT-IR), ultra violet–visible spectroscopy, conductivity measurement and elemental analysis. Formation of novel nanoparticles was supported by FT-IR and energy-dispersive X-ray spectroscopy and the orthorhombic structure of nanocrystals was confirmed by powder X-ray diffraction analysis. In addition, size distribution as well as uniform morphology of prepared nano-oxide were recorded by dynamic light scattering analysis and field-emission scanning electron microscopy, respectively. Magnetic features measured by vibrating sample magnetometer, illustrate superparamagnetic behavior of the oxide.     

Investigations of the Failure in Boilers Economizer Tubes Used in Power Plants

In this study, failure of a high pressure economizer tube of a boiler used in gas-Mazut combined cycle power plants was studied. Failure analysis of the tube was accomplished by taking into account visual inspection, thickness measurement, and hardness testing as well as microstructural observations using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and x-ray diffraction (XRD). Optical microscopy images indicate that there is no phase transformation during service, and ferrite-pearlite remained. The results of XRD also revealed Iron sulfate (FeSO₄) and Iron hydroxide sulfate (FeOH(SO₄)) phases formed on the steel surface. A considerable amount of Sulfur was also detected on the outer surface of the tube by EDS analysis. Dew-point corrosion was found to be the principal reason for the failure of the examined tube while it has been left out-of-service.     

Coinductive Field of Exact Real Numbers and General Corecursion

In this article we present a method to define algebraic structure (field operations) on a representation of real numbers by coinductive streams. The field operations will be given in two algorithms (homographic and quadratic algorithm) that operate on streams of Möbius maps. The algorithms can be seen as coalgebra maps on the coalgebra of streams and hence they will be formalised as general corecursive functions. We use the machinery of Coq proof assistant for coinductive types to present the formalisation.     

Nanoelectromechanical Chip (NELMEC) Combination of Nanoelectronics and Microfluidics to Diagnose Epithelial and Mesenchymal Circulating Tumor Cells from Leukocytes

An integrated nano‐electromechanical chip (NELMEC) has been developed for the label‐free distinguishing of both epithelial and mesenchymal circulating tumor cells (ECTCs and MCTCs, respectively) from white blood cells (WBCs). This nanoelectronic microfluidic chip fabricated by silicon micromachining can trap large single cells (>12 µm) at the opening of the analysis microchannel arrays. The nature of the captured cells is detected using silicon nanograss (SiNG) electrodes patterned at the entrance of the channels. There is an observable difference between the membrane capacitance of the ECTCs and MCTCs and that of WBCs (measured using SiNG electrodes), which is the key indication for our diagnosis. The NELMEC chip not only solves the problem of the size overlap between CTCs and WBCs but also detects MCTCs without the need for any markers or tagging processes, which has been an important problem in previously reported CTC detection systems. The great conductivity of the gold‐coated SiNG nanocontacts as well as their safe penetration into the membrane of captured cells, facilitate a precise and direct signal extraction to distinguish the type of captured cell. The results achieved from epithelial (MCF‐7) and mesenchymal (MDA‐MB231) breast cancer cells circulated in unprocessed blood suggest the significant applications for these diagnostic abilities of NELMEC.     

Ultrasonic synthesis of Zn-doped CdO nanostructures and their optoelectronic properties

The effect of Zn dopant on the growth of cadmium oxide (CdO) nanostructures through a sonochemical method was investigated. The X-ray diffraction (XRD) patterns of the nanoparticles show CdO cubic structures for the produced samples. Field emission scanning electron microscope (FESEM) images reveal that morphologies of the samples change, when they are doped with Zn atoms, and their sizes reduce. Room temperature photoluminescence (PL) and UV-Vis spectrometers were used to study optical properties of the samples. Evaluation of optical properties indicates that different emission bands result from different transitions and the value of CdO energy band gap increases due to doping. Studies of electrical properties of the nanostructures demonstrate that Zn dopant enhances electrical conductivity and photocurrent generation as the result of light illumination on the nanostructures due to improved density of photo-generated carriers. Considering the obtained outcomes, Zn dopant can alter the physical property of the CdO nanostructures.     

UNICORE 6 — Recent and Future Advancements

UNICORE is a European Grid Technology with more than 10 years of history. Originating from the Supercomputing domain, the latest version UNICORE 6 has turned into a general-purpose Grid technology that follows established standards and offers a rich set of features to its users. The paper starts with an architectural insight into UNICORE 6, highlighting the workflow features, standards and the different clients. Next, the current state of advancement is presented by describing recent developments. The paper closes with an outlook on future planned developments.     

Catalytic desulphurization of benzothiophene in an emulsion via in situ generated H2

Catalytic desulphurization of benzothiophene (BTH) in a water/toluene emulsion, a model system for heavy oil emulsions, was achieved at 340°C using a water-soluble phosphomolybdic acid (PMA), a precursor for dispersed Mo catalyst. This process is based on the activation of H₂O to generate H₂ in situ via the water gas shift reaction (WGSR) for hydrodesulphurization (HDS). At 340°C with an initial CO loading of 4.14 MPa, essentially complete sulphur removal was obtained. Kinetic expressions for the WGSR and HDS of BTH with in situ generated H₂ and externally supplied H₂ were developed and verified experimentally. The kinetic analysis indicates that WGSR is rate-determining and desulphurization with in situ generated H₂ is a relatively fast step. Apparently, in situ H₂ is about seven times more active than externally supplied H₂ for the hydrogenation of BTH. A mechanism for desulphurization involving initial hydrogenation of BTH to dihydrobenzothiophene (DHBTH) followed by hydrogenolysis to give ethylbenzene (EB) and H₂S is proposed.