Processing techniques for particulate-reinforced metal aluminium matrix composites

The critical need for high strength, lightweight and high stiffness materials has, in recent years, resurrected much interest in discontinuously reinforced powder metallurgy metal matrix composites. These hybrid materials have combined both standard wrought alloys of aluminium and a wide variety of discontinuous reinforcements such as particulates and whiskers of ceramic materials. Renewed interest in these materials as attractive candidates for use in the aerospace and transportation industry has resulted from an attractive and unique combination of physical and mechanical properties, and an ability to offer near isotropic properties coupled with the low cost of these materials when compared with existing monolithic materials. In this paper, the primary processing categories for discontinuously-reinforced metal-matrix composites are highlighted and the salient features of the various techniques in each category are discussed. The variables involved in each processing technique are examined, and the influence of alloy chemistry highlighted. Novel processing techniques for these materials such as the variable co-deposition method is presented as a means to process these novel engineering materials in order to improve their overall mechanical performance.     

Study of hot air generator with quasi-uniform temperature using concentrated solar radiation: Influence of the shape parameters

The non-uniformity of the air temperatures and the slow flow rate at the plane collector exit constitute the main cause of the limitations of the solar drying systems. In order to obtain an uniform and a variable flow rate for different uses, a hot air generator using concentrated solar radiation is proposed. To improve the thermal efficiency of the generator, a study of the influence of different shape parameters is realized. The generator is simulated in the laboratory while investigating the flow induced by a circular disc heated uniformly by Joule effect at constant temperature. This disc is placed at the entrance of an open ended vertical cylinder of a larger diameter. Thermal radiation emitted by the hot disc heats the cylinder wall. The heating of the fluid at the cylinder-inlet generates a thermosiphon flow around the one created by the hot disc. The comparison of the velocity and the temperature profiles of the resulting flow permits to determine the influence of the cylinder height, the vertical source-cylinder spacing and the radius ratio, on the resulting flow at the system exit. Thus, a judicious choice of the shape parameters entails an improvement of the flow rate as well as the thermal flux absorbed by the air and a good homogenization of the air temperature at the generator exit.     

Case Study-Based Challenges of Quality Concrete Finishing for Architecturally Complex Structures

This paper focuses on the procedure utilized in the construction of tilt-up irregular concrete panels that are constructed on-site using concrete slabs and wooden formwork. The case study required high-quality concrete finishing. The erection and installation procedure called for a maximum panel-to-panel joint tolerance of 1.27?cm (0.5?in.), often 90° joints between panels. To meet precision requirements, the casting slabs were leveled and flattened with laser screed technology and smoothed with chemical solutions. To ensure that the final result met expectations, a mock-up model was built using different types of materials and to simulate site constraints. The architectural design is a composition of precast concrete panels like “Lego” pieces assembled similarly to a jigsaw puzzle. The unique construction process required a state-of-the-art analysis to produce the set quality. Quality conditions as set by the owner included creating a smooth concrete surface on all panels while avoiding damages and reducing equipment and material costs. The proposed methodology is described through its implementation on the case study, which is also described in this paper.     

Handwritten word recognition with character and inter-characterneural networks

An off-line handwritten word recognition system is described. Images of handwritten words are matched to lexicons of candidate strings. A word image is segmented into primitives. The best match between sequences of unions of primitives and a lexicon string is found using dynamic programming. Neural networks assign match scores between characters and segments. Two particularly unique features are that neural networks assign confidence that pairs of segments are compatible with character confidence assignments and that this confidence is integrated into the dynamic programming. Experimental results are provided on data from the U.S. Postal Service.     

Lipoprotein(a) in android obesity and NIDDM

OBJECTIVE: To assess the level of serum lipoprotein(a) [Lp(a)] in nonobese and obese NIDDM subjects with android body distribution. RESEARCH DESIGN AND METHODS: Serum Lp(a) levels were measured in 30 long-standing NIDDM patients (duration of diabetes 12.5 +/- 3 years, mean +/- SD), with 15 of the patients being obese of android distribution (BMI > 30 kg/m2 and waist-to-hip ratio > 0.8). In addition, there were 15 android obese nondiabetic subjects and 10 healthy subjects serving as the control group. RESULTS: All groups of patients in this study (diabetic, obese, and obese diabetic) showed significantly higher levels of Lp(a) than the healthy control group. Lp(a) concentrations were significantly higher in NIDDM patients with android type of obesity than in nondiabetic androids (24.1 +/- 5.6 vs. 14.8 +/- 2.4 mg/dl, P < 0.001). Significantly greater levels of Lp(a) were found in nonobese subjects with diabetes when compared with obese subjects without diabetes (22.3 +/- 4.1 vs. 14.8 +/- 2.4 mg/dl, P < 0.001). Furthermore, Lp(a) serum concentrations were not dependent on the degree of glycemic control (controlled NIDDM 23.6 +/- 5.0 vs. uncontrolled NIDDM 21.4 +/- 2.7 mg/dl, NS), but were much greater in subjects with diabetes complicated by vascular disease (complicated 26.3 +/- 5.0 vs. uncomplicated 20.5 +/- 2.7 mg/dl, P < 0.001). No correlation was found between Lp(a) and other lipid parameters in this study. CONCLUSIONS: Lp(a) levels are significantly elevated in both android-obese and nonobese NIDDM patients regardless of the degree of glycemic control. Lp(a) is an independent risk factor showing greater elevations in those subjects complicated with diabetic vascular diseases.     

Frequency dependence of the complex dielectric constant of sodium carboxymethyl cellulose

The dielectric constant, ε′, and dielectric loss, ε″, were determined for three solid carboxymethyl cellulose samples having different levels of substitution and different degrees of polymerization over a frequency range of 0.1 – 10 000 kHz at temperatures from 10–60°C. In contrast to the two relaxation processes, γ and β, previously observed in native cotton cellulose, only one relaxation process within a frequency range of 0.1 – 1 kHz was identified. It was found that the dielectric properties do not only depend on the degree of substitution, but also on the weight-average degree of polymerization and uniformity of distribution.     

Effect of the percentage carbon equivalent on the nodule characteristics,density and modulus of elasticity of ductile cast iron

Successful melting and Mg treatment were conducted using a vortex unit which produced spheroidal graphite (SG) Fe ingots having a percentage carbon equivalent (%CE) ranging from 3.782 to 5.240. Microstructure examination revealed graphite nodules embedded in a white matrix (unetched condition). The variation of %CE proved to have a pronounced effect on the nodule characteristics. The nodule count showed a maximum value at %CE of 4.613. For metal-mould ingots it reached a value of 1584 nodules mm^–2, while for sand-mould ingots it reached a value of 970 nodules mm^–2. Nodule size was found to be inversely proportional to the nodule count for both sand- and metal-mould ingots. The nodularity of all ingots was, in general, higher than 95%. The density of SG Fe was found to decrease gradually (at %CE=3.782) from 7242 to 6969 kg m^–3. The modulus of elasticity (E) showed a boat-like curve having minimum values of 189 and 192 GPa for the sand and metal moulds, respectively.     

Processing and microstructural evolution of powder metallurgy Zn-22 Pct Al eutectoid alloy containing nanoscale dispersion particles

The present article deals with the processing and microstructural evolution of powder metallurgy (PM) Zn-22Al pct eutectoid alloy. The powder material was produced through inert gas atomization and then cryomilled in liquid nitrogen. The milled powder particles were consolidated by hot isostatic pressing (“hipping”) followed by thermomechanical treatment, resulting in a two-phase microstructure. The microstructures were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The principal processing factors and microstructural characteristics associated with the major processing steps, including spray atomization, mechanical milling (MM), consolidation, and heat treatment, were evaluated and discussed. Hot isostatic pressing and extrusion followed by heat treatment to produce the superplastic structure (Al-rich phase and Zn-rich phase) are effective in elimination porosity. A TEM examination of the microstructure of the alloy after processing reveals the presence of nanodispersion particles that are not uniformly distributed. The formation of the dispersions was attributed to the interaction between the powder material (primarily Al phase) and environmental elements such as oxygen and nitrogen during milling. Moreover, the size and distribution of the dispersions present in the bulk material met the anticipated requirements for serving as inhibitors for grain growth and barriers for dislocation movement. The TEM observations on crept specimens reveal extensive dislocation/dispersion interactions.