Sensitivity analysis based preform die shape design using the finite element method

This paper uses a finite element-based sensitivity analysis method to design the preform die shape for metal forming processes. The sensitivity analysis was developed using the rigid visco-plastic finite element method. The preform die shapes are represented by cubic B-spline curves. The control points or coefficients of the B-spline are used as the design variables. The optimization problem is to minimize the difference between the realized and the desired final forging shapes. The sensitivity analysis includes the sensitivities of the objective function, nodal coordinates, and nodal velocities with respect to the design variables. The remeshing procedure and the interpolation/transfer of the history/dependent parameters are considered. An adjustment of the volume loss resulting from the finite element analysis is used to make the workpiece volume consistent in each optimization iteration and improve the optimization convergence. In addition, a technique for dealing with fold-over defects during the forming simulation is employed in order to continue the optimization procedures of the preform die shape design. The method developed in this paper is used to design the preform die shape for both plane strain and axisymmetric deformations with shaped cavities. The analysis shows that satisfactory final forging shapes are obtained using the optimized preform die shapes.     

Banding formation and eutectic lamellar growth in directional solidified Ni50Al20Fe30 alloy

Banding formation and eutectic lamellar growth in a directionally solidified Ni₅₀Al₂₀Fe₃₀ alloy were investigated. It was found that the banding area consists of two layers. The first layer is a γ layer, while the subsequent one is a γ layer. The composition of various phases around the banding area changes with the solidification process. The banding is formed by two steps process and caused by factors such as the fractions during the sample growth process. It was found that the band was found at relatively low growth rate. Therefore. this study indicates that increasing the growth rate is an effective method to eliminate the band formation. Eutectic lamellae nucleate and grow again after the banding formation. During the initial transition lamellar growth, the relationship between the square lamellar spacing, γ₂, and the distance from, the banding, d, can be described by the following equation: γ₂ = K [1-exp(A.d)] where K and A are constant.     

On a novel press system with six links for precision deep drawing

The objective of this paper is to propose a novel press system with six links for precision deep drawing, and verify its feasibility. First, the system is presented and its advantages are discussed. Then, the kinematic analysis of the system is obtained by examining the geometry of the design. Moreover, kinematic dimensions of the variable coupling are found by using optimization method. Furthermore, the proposed approach is illustrated by a design example, its solid model for the proposed design is established, and then kinematic simulation is performed by ADAMS software. Finally, a prototype and an experimental setup are established, and the experiment is conducted. The results show that the proposed new mechanism is feasible and of reasonable accuracy. In addition, it has the advantages of easy manufacture, lower cost, higher precision, and easy adjustability.     

The preferences toward constructivist Internet-based learning environments among university students in Taiwan

Numerous educators have proposed the development of constructivist Internet-based learning environments for students. When creating the constructivist Internet-based learning environments, it is important for researchers to be aware of students’ preferences toward these environments. Through gathering data from 659 university students in Taiwan, this study developed a questionnaire to assess students’ preferences toward constructivist Internet-based learning environments. The questionnaire, with adequate validity and reliability, included 34 items on the following seven scales: relevance, multiple sources (and interpretations), challenge, student negotiation, cognitive apprenticeship, reflective thinking and epistemological awareness. The questionnaire responses revealed that male students tended to prefer the Internet-based learning environments where they could solve challenging problems, acquire cognitive apprenticeship and guidance from experts, and promote epistemological development than did female students. The findings also suggested that, if educators intend to develop Internet-based learning environments for more academically advanced students, such as graduate students, care should be taken to create more opportunities for them to negotiate ideas, obtain proper guidance, reflect their own thoughts, and explore epistemological issues. Finally, students with more Internet experiences tended to demand more on many features of the constructivist Internet-based learning environments than those with less Internet experiences.     

Utilize bootstrap in small data set learning for pilot run modeling of manufacturing systems

If the production process, production equipment, or material changes, it becomes necessary to execute pilot runs before mass production in manufacturing systems. Using the limited data obtained from pilot runs to shorten the lead time to predict future production is this worthy of study. Although, artificial neural networks are widely utilized to extract management knowledge from acquired data, sufficient training data is the fundamental assumption. Unfortunately, this is often not achievable for pilot runs because there are few data obtained during trial stages and theoretically this means that the knowledge obtained is fragile. The purpose of this research is to utilize bootstrap to generate virtual samples to fill the information gaps of sparse data. The results of this research indicate that the prediction error rate can be significantly decreased by applying the proposed method to a very small data set.     

Extracting Takagi-Sugeno Fuzzy Rules with Interpretable Submodels via Regularization of Linguistic Modifiers

In this paper, a method for constructing Takagi-Sugeno (TS) fuzzy system from data is proposed with the objective of preserving TS submodel comprehensibility, in which linguistic modifiers are suggested to characterize the fuzzy sets. A good property held by the proposed linguistic modifiers is that they can broaden the cores of fuzzy sets while contracting the overlaps of adjoining membership functions (MFs) during identification of fuzzy systems from data. As a result, the TS submodels identified tend to dominate the system behaviors by automatically matching the global model (GM) in corresponding subareas, which leads to good TS model interpretability while producing distinguishable input space partitioning. However, the GM accuracy and model interpretability are two conflicting modeling objectives, improving interpretability of fuzzy models generally degrades the GM performance of fuzzy models, and vice versa. Hence, one challenging problem is how to construct a TS fuzzy model with not only good global performance but also good submodel interpretability. In order to achieve a good tradeoff between GM performance and submodel interpretability, a regularization learning algorithm is presented in which the GM objective function is combined with a local model objective function defined in terms of an extended index of fuzziness of identified MFs. Moreover, a parsimonious rule base is obtained by adopting a QR decomposition method to select the important fuzzy rules and reduce the redundant ones. Experimental studies have shown that the TS models identified by the suggested method possess good submodel interpretability and satisfactory GM performance with parsimonious rule bases.     

TrajStat: GIS-based software that uses various trajectory statistical analysis methods to identify potential sources from long-term air pollution measurement data

Statistical analysis of air mass back trajectories combined with long-term ambient air pollution measurements are useful tools for source identification. Using these methods, the geographic information system (GIS) based software, TrajStat, was developed to view, query, and cluster the trajectories and compute the potential source contribution function (PSCF) and concentration weighted trajectory (CWT) analyses when measurement data are included.     

Creep effect on dynamic visco-elastic properties of polymer matrix composite

This paper deals with the creep effect on dynamic visco-elastic properties of short fibre reinforced polymer SMC composite. The vibration-creep-vibration test procedure was applied to examine the influence of creep on dynamic modulus E and loss tangent tg of the material. The results show that creep causes appreciable influence on E and tg.