Power and Wheel Wear for Grinding Nickel Alloy with Plated CBN Wheels

Electroplated CBN grinding wheels are manufactured with a single layer of abrasive grains. The grinding performance of these plated wheels changes significantly as the wheel wears down. The present investigation was undertaken to understand the transient grinding behavior with electroplated CBN wheels in order to provide a logical basis for process control. In this paper, particular attention is directed to the effect of wheel wear and operating parameters on grinding of a nickel alloy. Wheels were worn to various stages and then used to perform grinding tests under various grinding conditions to measure grinding forces and power and to produce ground specimens. Based on models for grinding with conventional aluminum oxide wheels, a power model for grinding of a nickel alloy with plated CBN wheels was established and validated. Microscopic observations of the ground specimens reveal that thermal damage in the form of a White Etch Layer (WEL) appears only when grinding with a worn wheel under conditions that lead to high temperatures.     

Diffusion of two associated solvents in various compositions through a swelling polymer material,EVAc

The particular sorption by a swelling polymer with the transfer of hydrocarbons was studied in order to evaluate some barrier properties of this material. The transfer of two types of solvents through two varieties of ethylene vinyl acetate was investigated: absorption of pure toluene and pure n‐hexane and absorption of a toluene/hexane mixture in various compositions. A comparison between the two processes showed that these transfers were very different and depended on two factors: vinyl acetate content and composition of the mixture. The kinetics of absorption were calculated for various compositions. The profiles of concentration as well as the kinetics of swelling were evaluated using a numerical model deduced from the general theory of radial diffusion of a substance with change in dimensions. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2099–2106, 2007     

Synthesis and characterization of poly(1-sila-cis-pent-3-enes) substituted with pendant pyridinyl groups

Poly[1-methyl-1-[3-(3-pyridinyl)propyl]-1-sila-cis-pent-3-ene], poly[1-phenyl-1-[3-(3-pyridinyl)propyl)-1-sila-cis-pent-3-ene], and poly[1-phenyl-1-(4-pyridinyl)-1-sila-cis-pent-3-ene] were synthesized by the anionic ring-opening polymerization of 1-methyl-1-[3-(3-pyridinyl)propyl]-1-silacyclopent-3-ene, 1-phenyl-1-[3-(3-pyridinyl)propyl]-1-silacyclopent-3-ene, and 1-phenyl-1-(4-pyridinyl)-1-silacyclopent-3-ene, respectively. These are the first polycarbosilanes which contain heterocyclic pyridine units as side-chain substituents. These polymers were characterized by¹H,¹³C, and²⁹Si NMR as well as by IR and UV spectroscopy. The molecular weight distributions were determined by gel permeation chromatography, glass transition temperatures, by differential seanning calorimetry: (DSC) and thermal behavior, by thermogravimetric analysis. (TGA).     

A simplified solution of the regenerator periodic problem: the case for air conditioning

This work presents an analytical solution for the periodic heat transfer problem of regenerators used in air conditioning, which are operating at low regeneration temperatures and mass flow rates. These types of regenerators are characterized by NTU/Cr ^?<1. The partial differential equations for hot and cold airflows as well as the regenerator matrix were solved using a successive transformation of variables. They were reduced to the ordinary Bessel differential equation of the type xf″+f′?xf=0. The conventional initial and reversal boundary conditions were used in this work. The solution gives a correlation for the prediction of the regenerator effectiveness. Besides the effectiveness, the solution facilitates the calculation of the matrix temperature distribution and exit airflow temperatures. The result is compared with the available numerical and analytical solutions from literature. The result of this analysis reveals that the consideration of a non-linear matrix temperature distribution as in some previous work for low temperature regenerators just complicates the solution procedure with no significant improvement in the accuracy within the parameter space typical for air conditioning applications.     

Clicking ferrocene to halogenated boron-doped diamond surfaces

The halogenated boron-doped diamond (BDD) surfaces were reacted with sodium azide through a nucleophilic substitution reaction. The resulting azide-terminated BDD surfaces were used to trigger the click reaction. Because of the attractive electrochemical properties of ferrocene-containing molecules, such as fast electron transfer rates, reversible redox activities, and favorable redox potentials, we show that ferrocene derivatives can be grafted onto non-oxidized diamond surfaces by clickchemistry. These redox-active ferrocene-containing layers on a BDD surface, because of their ability to store and release charges reversibly, have the potential to be used as hybrid molecular/semiconductor memory devices.     

Fretting wear characteristics of cold gas-dynamic sprayed aluminum alloys

Process selection for repair of mechanical components due to wear and corrosion, e.g. damage of aluminum casting housings of fuel injection systems, is based on cost and response time factors, provided that the mechanical performance is maintained within acceptable limits. One of the promising and emerging repair technologies is Cold Gas-Dynamic Spray (CGDS) coating, where a high-pressure gas propels fine powder particles to very high velocities to produce surface coating. It is essential to identify the optimum process conditions and powder composition to produce repaired surfaces with tribological properties close to those of the originally manufactured part (without coating). The objective of this work is to compare the dynamic friction and fretting wear properties of the repaired surfaces using various types of coating composition and spraying techniques. Eight types of CGDS coatings, applied to AMS 4260 aluminum specimens, were fretted against 440C stainless steel specimens at low and high nominal loads to assess their fretting wear resistance, dynamic friction properties and damping capacity. The optimum coating composition and process conditions were identified. In comparison to the uncoated specimen, this optimum coating offered tribological characteristics close to the uncoated material and even better dynamic friction properties.     

Wear mechanisms of WC coated and uncoated tools in finish turning of Inconel 718

This paper presents the results of an experimental investigation on the wear mechanisms of uncoated tungsten carbide (WC) and coated tools (single-layer (TiAlN) PVD, and triple-layer (TiCN/Al₂O₃/TiN) CVD) in oblique finish turning of Inconel 718. Tool wear rate and wear mechanisms were evaluated for cutting speeds, 50<V<100 m/min, and feed rates, 0.075<f<0.125 mm/rev, at a constant depth of cut of 0.25 mm. It was concluded that abrasive and adhesive wear were the most dominant wear mechanisms, controlling the deterioration and final failure of the WC tools. While the triple layer CVD coated tools exhibited the highest wear resistance at high cutting speeds and low feeds, uncoated tools outperformed the single and multi-layer coated tools in the low range of cutting speeds and intermediate feeds. The cutting tool with single-layer PVD coating outperformed the other tools at the medium cutting speed.     

Formation of nanostructured silicon surfaces by stain etching

In this work, we report the fabrication of ordered silicon structures by chemical etching of silicon in vanadium oxide (V₂O₅)/hydrofluoric acid (HF) solution. The effects of the different etching parameters including the solution concentration, temperature, and the presence of metal catalyst film deposition (Pd) on the morphologies and reflective properties of the etched Si surfaces were studied. Scanning electron microscopy (SEM) was carried out to explore the morphologies of the etched surfaces with and without the presence of catalyst. In this case, the attack on the surfaces with a palladium deposit begins by creating uniform circular pores on silicon in which we distinguish the formation of pyramidal structures of silicon. Fourier transform infrared spectroscopy (FTIR) demonstrates that the surfaces are H-terminated. A UV-Vis-NIR spectrophotometer was used to study the reflectance of the structures obtained. A reflectance of 2.21% from the etched Si surfaces in the wavelength range of 400 to 1,000 nm was obtained after 120 min of etching while it is of 4.33% from the Pd/Si surfaces etched for 15 min.     

Vibration analysis of a rotating flexible shaft–disk system

Free vibrations of a spinning disk–shaft system are analysed using the finite-element method. The spinning disk is described by the Kirchhoff plate theory. The shaft is modelled by a rotating beam. Using Lagrange’s principle and including the rigid-body translation and tilting motion, equations of motion of the spinning flexible disk and shaft are derived consistently to satisfying the geometric compatibility conditions on the internal boundaries among the substructures. The finite-element method is then used to discretize the derived governing equations. The method is applied to the shaft–disk spinning system. The sensitivity to the running speed as well as the effect of both disk flexibility and boundary condition on the natural frequencies of the spinning system are numerically investigated.