Effect of Double Austenitization on the Microstructure and Hardness of High-Carbon Steel 1.4% C – 11.7% Cr

Metal Science and Heat Treatment - The effects of single and double austenitization at 900, 590, 1000 and 1050°C on the microstructure and hardness of quenched and tempered steel 1.4% C...     

Effect of oxide and carbide nanoparticles on tribological properties of phenolic-based nanocomposites

The phenolic-based composites and components are widely used because of their excellent thermal, tribological and mechanical behaviors. In the present study, phenolic resin composed of hexamine, novalac, furfural, and furfuryl alcohol has been used. The effects of two carbide nanoparticles (SiC and TiC) and two oxide nanoparticles (TiO₂ and ZrO₂) on the tribological properties of phenolic resin were experimentally investigated. This paper intends to identify the effects of different fillers, fraction of particles and normal load on wear rate and coefficient of friction in dry sliding wear of phenolic-based nanocomposites against hard metal. The proportions of fillers were 0.5, 1 and 2?vol% and experiments were carried out under 40, 50, 60 and 70?N loads and at 0.2?m/s speed. The fillers were mixed with phenolic resin and molded in the form of a cylinder (8.5?mm diameter?×?25?mm height). The samples were cured at 135?°C with a special heating cycle. The wear tests were performed on pin-on-disk testing apparatus at ambient temperature. The composite pins were tested in dry sliding against carbon steel disk. The worn surfaces of samples have been investigated by SEM and the effects of nanometer particles showed different wear mechanisms. Observations showed that carbide particles have better enhancing effect on tribological properties of phenolic resin as compared to the oxide particles. Nanocomposites with SiC particles showed the best tribological properties among the investigated samples. The optimal content of SiC nanoparticles were 1?vol%.     

The effect of SiO2 porosity on activity profiles and comonomer incorporation in slurry ethylene/butene‐1 polymerization by (SiO2/MgCl2/TEOS/TiCl4) catalyst system

To investigate the influence of support porosity parameters e.g., average pore volume (APV), pore diameter (PD), and pore surface area distribution (PSAD) on activity‐profile of catalyst and comonomer incorporation, a series of silica‐supports with different porosity were prepared through sol–gel method and used to synthesize corresponding (SiO₂/MgCl₂/TEOS/TiCl₄) catalysts. Polymerization of ethylene/butene‐1 showed that increasing of APV from 0.75 to 2.2 cm³ g increase initial activity from 120 to 400 (g_poly/g_cat.bar.hr) followed by appearance of secondary peaks in activity‐profile which could be attributed to the variation of PSAD. It is found that the effect of support in polymerization is a complicated issue which depends not only on the porosity parameters also on the comonomer concentration. The catalyst with PD of 300 Å gives higher comonomer incorporation and polymers with 15–20% lower crystallinity in contrast to catalyst with PD of 100 Å. Porosity effect was quantitatively studied by modifying of conventional Z‐N catalyst polymerization mechanism through introducing fragmentation term to achieve a new tool in designing and developing of polyolefin catalysts. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Synthesis of polyelectrolyte-modified ordered nanoporous carbon for removal of aromatic organic acids from purified terephthalic acid wastewater

In this work polyelectrolyte (polydiallyldimethylammonium chloride) modified ordered mesoporous carbon (CMK-1/PDDA) has been synthesized and has been employed in removal of major aromatic compounds present in purified terephthalic acid wastewater, such as p-toluic acid, benzoic acid, 4-carboxybenzaldehyde, phthalic acid and terephthalic. The adsorption behavior of these acidic impurities has been studied through batch experiments and using UV-spectrophotometric technique. The results show that CMK-1/PDDA is very effective in selective removal of acidic compounds from PTA-waste aqueous solutions. The electrostatic interaction was considered to be the main mechanism for the adsorption of acidic compounds. The effects of chemical modification, contact time, initial concentrations, adsorbent dose, agitation speed, solution pH and reaction temperature have been optimized. The sorption equilibrium was reached within 5 min. The sorption of acidic compounds on the CMK-1/PDDA slightly decreases with increasing pH, and temperature, indicating an exothermic process. The experimental isotherm data were analyzed using the Langmuir and Freundlich equations. The equilibrium data were best represented by the Langmuir isotherm.     

Characterization of the Ion Beam Current Density of the RF Ion Source with Flat and Convex Extraction Systems

Silicon - The characterization of ion beam current density distribution and beam uniformity is crucial for improving broad-beam ion source technologies. The design of the broad ion beam extraction...     

Temperature dependency of gas barrier properties of biodegradable PP/PLA/nanoclay films: Experimental analyses with a molecular dynamics simulation approach

Polypropylene (PP)/poly(lactic acid) (PLA)/clay nanocomposite films with various compositions (PP‐rich and PLA‐rich) were prepared. Their structural and barrier properties against CO₂, O₂, and N₂ were investigated. The microstructure of the nanocomposites was studied by scanning electron microscopy, transmission electron microscopy, and wide angle X‐ray scattering. The PP‐rich with 75/25 composition revealed the best barrier properties against all the gases which could be justified according to its microstructure. Selectivity of O₂/N₂ and CO₂/N₂ was also measured. It was found that the addition of nanoclay as a gas barrier component reduced the permeability in both systems. The permselectivity was also reduced in the PP‐rich films while it was increased in the PLA‐rich system. Moreover, the temperature dependency of permeability, selectivity, and permselectivity for PP, PLA, and PP/PLA (75/25) samples was examined. The results showed that the temperature dependence of permeability obeyed an Arrhenius equation and order of activation energy of permeability for O₂, CO₂, and N₂ gases was found to be E_P < E_P/PLA < E_PLA. According to solubility measurements, the order of solubility coefficient for gases was as follows: CO₂ > O₂ > N₂. Finally, the molecular dynamics (MD) simulation was performed to estimate the diffusivity coefficients of the gases and showed that solubility increases with increasing temperature, which was in accordance with the experiments. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46665.     

On the use of a powder rheometer to characterize the powder flowability at low consolidation with torque resistances

The Anton Paar Powder Cell was used to measure the torque necessary to rotate an impeller in beds of glass beads, sand and alumina powders aerated between no aeration to the minimum for fluidization. Measured torque values depend on the material tested, on the air flow rate applied, on the impeller depth and on the height of the impeller blade. The effect of the impeller depth is linear for low impeller depth and is less than linear at high depth values. A model was developed for the interpretation of the experimental results based on the idea that the material is shearing on the surface described by the impeller rotation. The model allows to estimate an effectiveness of the impeller in the torque determination and also to predict the torque for the impeller at the at deepest positions at which the wall effects have to be considered. © 2017 American Institute of Chemical Engineers AIChE J, 2017     

Taguchi‐based analysis of polyamide 6/acrylonitrile–butadiene rubber/nanoclay nanocomposites: The role of processing variables

Applying the Taguchi method of experimental design, we prepared various polyamide 6 (PA6)/acrylonitrile butadiene rubber (NBR)/nanoclay nanocomposites under different processing conditions by melt mixing in an internal mixer. The effects of the processing variables, including the rotor speed, chamber temperature, and mixing order on the morphology, that is, the rubber particle size and interlayer distance, and the mechanical properties, that is, the tensile modulus and impact strength, were then investigated. As demonstrated with the Taguchi approach, the lower temperature associated with higher rotor speeds improved the mechanical properties of the 90/5/5 PA6/NBR/nanoclay systems. However, it was revealed that the mixing order did not affect the mechanical properties for the assigned composition. Hence, the simultaneous mixing of all the ingredients is seemingly the simplest way of mixing to obtain the desired mechanical properties. These results were confirmed with transmission and scanning electron microscopy observations and X‐ray diffraction measurements. Image analysis corresponding to the mean particle size of the NBR constituent was also performed. The optimum processing condition to achieve the appropriate mechanical properties is ultimately predicted by the Taguchi analysis and corresponded to a chamber temperature of 230°C and a screw speed of 80 rpm. Moreover, the simultaneous mixing of all of the ingredients was suggested for convenience. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 820‐828, 2013