Preparation and Characterization of Ni-Ferrite Coating on Carbon Steel Coupons

1.IntroductionTheinteractionofhightemperaturewaterwithcarbonsteel(CS)structuralsurfacesundertheprimaryheattransport(PHT)chemistryconditionsresultsintheformationofaprotectivemagnetitefilmwhichhasabilayerstructure.TheoxidelayerclosetometalgrowsintoitduetoO2-movementandoxi-dationofiron.Theouterlayerisformedbyprecipita-tionofFe3O4duetosupersaturationofthecirculat-ingcoolallt.Therelativemagnitudeofthethicknessofthetwolayersandtheirvariationwithtimeareaffectedbymanyfactors.Theporosityofthefilmgi…     

Design of filtering directional coupler with improved performance

This letter presents a filtering directional coupler (FDC) with enhanced coupling and high directivity simultaneously. The proposed FDC is composed of a pair of coupled lines instead transmission line of a directional coupler. This coupled lines resonator increases the design parameters by which even/odd mode phase velocity can be compensated to improve the directivity and coupling level. The coupling enhancement can be explained by analyzing the even mode and odd mode circuit of the proposed coupler. A prototype of the proposed coupler is designed which provides a high directivity of 44 dB for 6 dB coupling level at 1 GHz frequency. The proposed coupler is designed, fabricated, and tested.     

Influence of Slurry Characteristics on Porosity and Mechanical Properties of Alumina Foams

Alumina foams with porosity ranging between 50% and 92% were fabricated by foaming followed by coagulation of ovalbumin based aqueous slurries. Different combinations of ovalbumin–water mix and alumina loading provided a means to vary slurry viscosity over a wide range. Slurry viscosity influenced the foaming behavior leading to variation in microstructure and mechanical properties of alumina foams. Controlling the slurry viscosity resulted in controlled the total porosity, microstructures and mechanical properties. Mechanical properties were correlated with different micro-mechanical models. Both microstructure and mechanical properties agreed well as closed cell alumina foam due to presence of low percent area of interconnections.     

Thermal and mechanical properties of polymer‐nanocomposites based on ethylene methyl acrylate and multiwalled carbon nanotube

The ethylene methyl acrylate copolymer (EMA) and multiwalled carbon nanotube (MWNT) based composites were prepared by solution mixing as well as by melt processing of the films obtained after solution mixing. Field emission scanning electron microscopy, transmission electron microscopy, and XRD were used to characterize morphologies of various composites. MWNTs were found to be more dispersed in the composites prepared by melt process after solution process. There was no obvious agglomeration of MWNTs at lower % loading (up to 2.5%) in the polymer matrices especially the composites are prepared solution plus melt mixing and consequently better interaction between MWNTs and EMA matrix was anticipated. XRD and differential scanning calorimetry studied showed that the nanotubes affect the crystallization process and subsequently their role as a nucleating agent was established. These are reflected in the mechanical properties of the composites. Dynamic mechanical analysis showed that the storage modulus of the composites drop very sharply beyond 2.5 wt% of MWNT content with increasing % strain and it reflects the Payne effect (a substantial decrease in the storage modulus of a particle‐reinforced polymer with an increase in the amplitude of dynamic oscillations). The influence of concentration of filler was also realized by frequency sweep experiment. The incorporation of MWNTs in EMA offered a stabilizing effect since onset of degradation occurs at higher temperatures for composites. POLYM. COMPOS., 31:1168–1178, 2010. © 2009 Society of Plastics Engineers     

Quantifying the stress relaxation modulus of polymer thin films via thermal wrinkling

The viscoelastic properties of polymer thin films can have a significant impact on the performance in many small-scale devices. In this work, we use a phenomenon based on a thermally induced instability, termed thermal wrinkling, to measure viscoelastic properties of polystyrene films as a function of geometric confinement via changes in film thickness. With application of the appropriate buckling mechanics model for incompressible and geometrically confined films, we estimate the stress-relaxation modulus of polystyrene films by measuring the time-evolved wrinkle wavelength at fixed annealing temperatures. Specifically, we use time-temperature superposition to shift the stress relaxation curves and generate a modulus master curve for polystyrene films investigated here. On the basis of this master curve, we are able to identify the rubbery plateau, terminal relaxation time, and viscous flow region as a function of annealing time and temperatures that are well-above its glass transition. Our measurement technique and analysis provide an alternative means to measure viscoelastic properties and relaxation behavior of geometrically confined polymer films.     

Neuro fuzzy model for adaptive filtering of oscillatory signals

In this paper we have developed a neuro fuzzy model for adaptive filtering of oscillatory signals embedded with white noise. Such type of fuzzy adaptive filters are constructed from a set of fuzzy IF-THEN rules, which change adaptively to minimise the cost function until a desired information is available. Here we have used a generalised cost function for better convergence of the error. This algorithm is simulated on a digital signal processor in order to track the signal and to filter out the disturbances present in the signal at a particular instant of time. The system presented here, can measure both types of information like numerical as well as linguistic.     

Temperature–enthalpy curve for energy targeting of distillation columns

The temperature–enthalpy (T–H) diagram of a distillation column at practical near-minimum thermodynamic condition (PNMTC) or the column grand composite curve (CGCC) is a useful representation for energy targeting studies and may be generated from a converged simulation of a base-case column design. The calculation procedure for the CGCC involves determination of the net enthalpy deficit at each stage by generating envelopes from either the condenser end (top-down approach) or the reboiler end (bottom-up approach). However, the values calculated by the two approaches differ for stages with feeds because existing procedures for CGCC generation do not consider the enthalpy balances at the feed stages. In fact, the net enthalpy deficits at feed stages calculated by both approaches are erroneous even for the simplest case of binary distillation. A feed stage correction (FSC) that rigorously considers the mass and enthalpy balance equations at feed stages is proposed in this work to resolve the discrepancy. Instead of assuming that the compositions obtained from the converged simulation for a feed stage will remain unchanged at PNMTC, the pinched compositions for the feed are determined by the intersection of the equilibrium curve and the feed q-line. Rather than perform an additional flash calculation to establish the pinched feed compositions, a quadratic approximation is developed here for column targeting purposes by assuming the relative volatility obtained from the simulation to remain constant in the neighborhood of the feed stage. The proposed FSC ensures that the CGCC is identical whether the calculations are performed by the top-down approach or the bottom-up approach. The effect of the FSC on the targets for energy conservation by reflux modification, feed conditioning, and introduction of side reboilers/condensers is discussed. As the energy target for reflux modification is determined by the CGCC pinch which typically occurs at or close to the feed location, the significance of the FSC on the reflux modification target is highlighted through several case studies including a complex column featuring multiple feeds and consequently multiple pinch points. The CGCCs for these case studies are generated by a computer program based on the FSC and a single analytical equation for the calculation of the net enthalpy deficits that allows every stage to have a feed, liquid product, vapor product, and side exchanger. The studies show that the reflux modification targets may be erroneous in many cases, if the FSC is ignored.     

Improvement of lubrication and cooling in grinding

The presence of air boundary layer around a grinding wheel impedes the proper entry of cutting fluid into grinding zone and thereby lubrication and cooling are hampered. It leads to the thermal damage to the workpiece and rapid wheel wear. This experimental work is aimed at increasing the lubrication and cooling effects in grinding by a novel method of using scraper board. The experiments are conducted, using the scraper board, to find the critical region where the air pressure is zero. The coolant jet has then impinged into the grinding zone which is maintained within the critical region. The requirement of specific energy, surface texture, and mechanical properties of the ground surface are analyzed and compared with the traditional grinding and the grinding at various positions of scraper board. Results show that the grinding ratio improved by 35.6and 119%, surface roughness decreased by 36 and 54.2%, while the requirement of specific energy is reduced by 50.8 and 57.3% when scraper board is positioned at the critical distance in comparison to the 57.5° position and no scraper board, respectively. The results indicate that the introduction of fluid in the present method can improve the process efficiency and the product quality effectively.     

Effect of curing conditions and ionic additives on properties of fly ash-lime compacts

In the present work the reaction between fly ash and lime in fly ash-lime compacts under water curing and steam curing conditions was studied thoroughly in relation to the processing conditions. Fly ash from different sources were collected, characterized, mixed with lime in different ratios and compacted. The compacts were cured with water and steam separately. The reduction in the free CaO content in these compacts was measured as a function of curing time and curing process. Role of two ionic additives, FeCl₃ and MgCl₂, on the reaction between fly ash and lime was also investigated by measuring the free CaO content. Kinetics of these reactions was studied by determining the reaction order and rate constants with respect to the free CaO content and it was observed that the curing conditions and additives affected the reaction kinetics significantly.