A study of the corrosion properties of plasma nitrocarburized and oxidized AISI 1020 steels

Plasma nitrocarburized AISI 1020 steels were oxidized for 15, 30 and 60 min to evaluate their corrosion and microstructural properties. After plasma nitrocarburizing for 3 h at 570°C in a gas mixture comprising 85 vol.% N₂, 12vol.% H₂ and 3 vol.% CH₄, the compound layer composed of ɛ-Fe_2–3(N,C) and γ’-Fe₄(N,C) phases and the diffusion layer above the matrix were observed. The top oxide layer, consisting mainly of magnetite (Fe₂O₄) and hematite (Fe₂O₃) phases, forms after post-oxidation treatment at 500°C. However, the oxide layer was severely degraded by spallation as a result of increases in post-oxidizing time. The difference in corrosion resistance should be attributed to the thickness of the top oxide layer, which was governed by post-oxidizing time.     

The application of thermal sprayed coatings for pig iron ingot molds

Molds made of gray cast iron for casting pig iron ingots are subjected to severe temperature fluctuations. The main life- limiting factor for mold damage is the formation of surface cracks arising from thermal fa-tigue. Various flame and plasma sprayed coatings were investigated to extend the life of these molds. Coating materials studied include plasma sprayed ceramic coatings with bond coats as well as flame sprayed oxidation- resistant alloy powders. The results of cyclic furnace tests from room temperature to 1100 °C in air, simulating the thermal cycle in casting, indicated that failure occurred along the interface between the bond coat and the gray iron substrate because of iron oxidation, and not at the interface between the ceramic top coat-ing and the bond coating for a superalloy substrate. The field test results indicated that plasma sprayed alumina coatings with 200 μm top coating thickness are the most promising materials for pig iron casting.     

Preparation of zeolitic adsorbents from waste coal fly ash

Power plants burning coal generate a large amount of fly ash as waste matter. The objective of this study is to produce zeolitic adsorbents that possesses high adsorptive capacity for toxic cations. The sample was first pretreated with a High Intensity Magnetic Separator for the removal of iron and magnetic materials (mainly Fe₂O₃ and TiO₂). The zeolitic adsorbents were prepared under the various conditions of NaOH concentration (1–5 N), reaction time from 3 to 96 hours and at the various temperatures of 60, 80 and 100°C. The results of the experiment showed that the coal fly ash should be synthesized with 4 N NaOH for 48 hours at 100°C in order to have good adsorptive capacity. The zeolitic adsorbents showed higher cation exchange capacity values than the natural zeolite in removing NH ₄ ⁺ , Pb²⁺, Ca²⁺and Cd²⁺ions.     

Characteristics of electrical responsive chitosan/polyallylamine interpenetrating polymer network hydrogel

An interpenetrating polymer network (IPN) hydrogel composed of chitosan and polyallylamine exhibited electric‐sensitive behavior. The chitosan/polyallylamine IPN hydrogel was synthesized by radical polymerization using 2,2‐dimethoxy‐2‐phenylacetophenone (DMPAP) and methylene bisacrylicamide (MBAAm) as initiator and crosslinker, respectively. The swelling behavior of the IPN was studied by immersion of the gel samples in aqueous NaCl solutions at various concentrations and pHs. The swelling ratio decreased with increasing concentration and pH of electrolyte solution. The stimuli response of the IPN hydrogel in electric fields was also investigated. When a swollen the IPN was placed between a pair of electrodes, the IPN exhibited bending behavior in response to the applied electric field. The IPN also showed stepwise bending behavior depending on the electric stimulus. In addition, thermal properties of the IPN were investigated by differential scanning calorimetry (DSC) and dielectric analysis (DEA). © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 2290–2295, 2002     

Mechanical properties and morphology of polymer blends of poly(ethylene terephthalate) and semiflexible thermotropic liquid crystalline polyesters

Two thermotropic liquid crystalline polyesters (TLCPs) with long flexible spacer groups in the main chain were prepared by melt polymerization: one was a homopolymer with only decane groups (LCPHO) and the other was a copolymer with hexane or decane groups (LCPCO) between mesogen units. These polyesters were blended with a matrix polymer of poly(ethylene terephthalate) (PET). Scanning electron microscopy (SEM) revealed the excellent interfacial adhesion between polyester and PET, and the large aspect ratio of polyester microfibrils in the blend fiber made by extruding and drawing the blend through a die. The aspect ratio was estimated by using the modified Halpin-Tsai equation. The fiber with LCPHO showed more extensive fibril formation than that with LCPCO.     

Production of antimicrobially active silk proteins by use of metal‐containing dyestuffs

The work presented here discusses a new technique for preparing silk fibers and films with persistent antimicrobial activity through use of metallic dyestuffs during the fiber dyeing process. The length of the silk fibers investigated contracted when the fibers were immersed in concentrated neutral salt solutions, such as calcium or potassium nitrate, at elevated temperature levels. The birefringence and molecular orientation of the silk fibroin molecules became less ordered by the action of the neutral salt solutions, resulting in increased dyestuff absorption. Subsequently, contracted silk fibers were dyed with metallic dyestuffs containing Cr or Cu for the purpose of obtaining silk fibers with antimicrobial activity. Silk fibers dyed with metallic dyestuffs showed significant antimicrobial activity against the plant pathogen Cornebacterium and the human pathogen Coli bacillus. Tensile strength of the silk fibers after the salt shrinking and dyeing processes did not show a significant change, whereas the elongation at break was increased slightly. The techniques described here for preparing significantly active antimicrobial silk fibers are effective and economic ways of providing new materials for industrial and biomedical applications. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 1181–1188, 2002     

Physical characteristics of sweet potato pulp/polycaprolactone blends

Sweet potato pulp (SSP) obtained as a by‐product from starch extraction was blended with polycaprolactone (PCL) to prepare a biodegradable plastic material. In the blends, PCL was used as a reinforcing agent. The SPP/PCL blends were prepared by compression‐molding under high temperature and pressure, at different SPP/PCL ratios, and the mechanical properties of the molded specimens were tested. Matrix structure and thermal properties were measured by using a Fourier transform infrared (FTIR) spectrophotometer, scanning electron microscope (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). Mechanical properties (tensile and flexural properties) were also measured to find the most suitable ratio in a SSP/PCL blend. During compression molding of the SPP/PCL blends under high pressure and temperature, chemical reaction occurred between SPP and PCL, and thus, thermal stability and mechanical strength of the blends increased and water uptake decreased. Also, by increasing the PCL content in the blend, the matrix in the blend became more homogeneous, and consequently, mechanical strength of the molded specimen increased. At 7/3 or 6/4 weight ratio of SSP/PCL, water uptake of the molded specimen became substantially less than that at 8/2. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 861–866, 2004     

Synthesis and characterization of new aromatic polyimides containing well‐defined conjugation units

A series of aromatic polyimides composed of well‐defined conjugation units were synthesized form 5,5′‐bis(4‐aminophenyl)‐2,2′‐bifuryl (PFDA) and 2,2′‐bis(furyl) benzidine (FurylBZ) with various dianhydrides. The synthesized polyimides emit blue to green light with a quantum yield of 7.3–14.9%, depending on the polymer backbone. In particular, PFDA‐based polymers exhibit extremely narrow photo‐luminescence. The structure, thermal stability, refractive index and dielectric properties of the polymer films were also determined.     

Thermal and thermomechanical properties of poly(ethylene oxide) networks produced with silica and organic crosslinking agents

The thermal and thermomechanical properties of two series of poly(ethylene oxide) networks (NPEOs) were investigated as a function of the chain length between crosslink sites (M_c) and the concentration of LiClO₄ (C_L) in the NPEOs. The two series of networks were produced with silica and organic crosslinking agents and, therefore, had crosslink sites of different natures: one was an inorganic silicate network (silica NPEO), and the other was an organic polar group (organic NPEO). The crosslink sites in both series of networks were commonly covalently bonded to the poly(ethylene oxide) (PEO) phase through a urethane group in the NPEOs. The glass‐transition temperatures (T_g's) of the PEO phases in the NPEOs, according to differential scanning calorimetry, increased with a decrease in M_c and were higher in the silica NPEOs than in the organic NPEOs under the same M_c conditions. The difference in T_g between the two series of networks with the same M_c values increased with decreasing M_c. These results suggested that the interaction of crosslink sites with the PEO phase was stronger in the silica NPEOs than in the organic NPEOs. The addition of LiClO₄ to the NPEOs resulted in T_g of the PEO phase in the NPEOs being elevated and increased according to the increase in C_L. The increase of T_g of the PEO phase according to the increase of C_L in the NPEOs was retarded or saturated at high values of C_L, and this indicated that the limit of solubility of the salt in the polymer was attained. The retardation or saturation of the increase of T_g was also observed in dynamic mechanical analyses. The curves of the loss factor tan δ and temperatures from the dynamic mechanical analyses for the NPEOs with high values of C_L showed shoulders or double peaks indicating the existence of the second phase in the polymer networks. In the curves of tan δ for salt‐complexed NPEOs with high values of C_L, silica NPEOs showed a shoulder of low intensity, but organic NPEOs showed a distinguished second peak becoming stronger with increasing C_L. The results of the T_g behavior and tan δ curves suggested that the salt solubility in the NPEOs was limited and that the salt solubility of PEO in the silica NPEOs was higher than that in the organic NPEOs. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 270–277, 2003     

Mechanical, thermal and ablative properties of interply continuous/spun hybrid carbon composites

The mechanical and thermal properties of interply hybrid carbon fiber (continuous and spun fabric)/phenolic composite materials have been studied. Hybrid carbon/phenolic composites (hybrid CP) with continuous carbon fabric of high tensile, flexural strength and spun carbon fabric of better interlaminar shear strength and lower thermal conductivity are investigated in terms of mechanical properties as well as thermal properties.Through hybridization, tensile strength and modulus of spun type carbon fabric reinforced phenolic composites (spun CP) increased by approximately 28% and 20%, respectively. Hybrid CP also exhibits better interlaminar shear strength than continuous carbon fabric/phenolic composites (continuous CP).The in-plane thermal conductivity of hybrid CP is 4-8% lower than that of continuous CP. As continuous filament type carbon fiber volume fraction increases, the transversal thermal conductivity of hybrid CP decreases.The erosion rate and insulation index were examined using torch test. Spun CP has a higher insulation index than continuous CP and hybrid CP over the entire temperature range. Hybrid CP with higher content of spun fabric exhibits higher insulation index as well as lower erosion rate.