Monte Carlo simulation of extrusion die life

Due to the high cost of metal forming tools (especially in hot extrusion), one of the major goals in tool design is a longer service life. Estimation and prediction of tool life thus becomes critically important for performance evaluation of the tools. The two most dominant failure mechanisms for extrusion dies (solid, hollow, and semi-hollow dies all taken together) are fracture and wear. In the first part of the paper, a fracture mechanics based fatigue life prediction model is described. A similar treatment is then presented for wear-related failures. Fracture and wear usually coexist as failure modes, and final die breakdown occurs due to the mechanism that becomes dominant. Therefore, a competing fracture–wear model has been later developed to represent the complete die failure situation. Attempt has been made to correlate the stochastic nature of various fatigue and wear related die parameters to die life. Monte Carlo simulation has been used to predict the life distribution of a die for a given set of manufacturing conditions and mechanical properties. In comparison with actual life data from the industry, the simulated life yields very realistic predictions.     

Simple and Sensitive HPLC Method with Fluorescence Detection for the Measurement of Ibuprofen in Rat Plasma: Application to a Long-Lasting Dosage Form

A simple and sensitive high-performance liquid chromatography (HPLC) assay applied to the measurement of ibuprofen in rat plasma has been developed. Two parameters have been investigated to improve ibuprofen detectability using fluorescence detection: variation of mobile phase pH and the use of β-cyclodextrin (β-CD). Increasing the pH value from 2.5 to 6.5 and adding 5 mM β-CD enhanced the fluorescence signal (λ_exc = 224 nm; λ_em = 290 nm) by 2.5 and 1.3-fold, respectively, when using standards. In the case of plasma samples, only pH variation significantly lowered detection and quantification limits, down to 10 and 35 ng/mL, respectively. Full selectivity was obtained with a single step for plasma treatment, that is, protein precipitation with acidified acetonitrile. The validated method was applied to a pharmacokinetic study of ibuprofen encapsulated in microspheres and subcutaneously administered to rats.     

Two-dimensional modeling of selective CO oxidation in a hydrogen-rich stream

In this study, carbon monoxide removal by preferential oxidation in a hydrogen-rich stream is simulated between two parallel infinite plates of 150 μm distance. A three-step kinetic is considered that includes carbon monoxide oxidation, hydrogen oxidation and water–gas shift reaction. The walls temperature is in the range of 80–120 °C. The function of this microreactor is to reduce carbon monoxide content from about 2% to below 10 ppm, suitable for use in a PEM fuel cell. Based on the problem conditions, the flow is in the continuum regime and application of the Navier–Stokes equations is admissible. In order to simulate the reacting flow, continuity, conservations of x- & y-momentum, conservation of energy, conservation of species, state equation and reaction rates are simultaneously solved through SIMPLE algorithm by utilizing power-law scheme. Effects of important parameters including walls temperature, steam content, CO content and O₂/CO are assessed. It is observed that increasing walls temperature or oxygen content will increase both CO selectivity and conversion. It is also found that by steam addition, CO conversion is improved without significant change of CO selectivity. These results are in good agreement with previous published data.     

Numerical investigation of flow field configuration and contact resistance for PEM fuel cell performance

A steady-state three-dimensional non-isothermal computational fluid dynamics (CFD) model of a proton exchange membrane fuel cell is presented. Conservation of mass, momentum, species, energy, and charge, as well as electrochemical kinetics are considered. In this model, the effect of interfacial contact resistance is also included. The numerical solution is based on a finite-volume method. In this study the effects of flow channel dimensions on the cell performance are investigated. Simulation results indicate that increasing the channel width will improve the limiting current density. However, it is observed that an optimum shoulder size of the flow channels exists for which the cell performance is the highest. Polarization curves are obtained for different operating conditions which, in general, compare favorably with the corresponding experimental data. Such a CFD model can be used as a tool in the development and optimization of PEM fuel cells.     

A THREE-PHASE MODEL FOR SORPTION ISOTHERM IN ZEOLITE ADSORBENTS

A three-phase model for adsorption in zeolite cavities is proposed. The adsorbed molecules are taken to be distributed between a surface layer and a dense phase filling the rest of the cavity volume. This model is a more realistic representation of molecules in zeolite cages especially at high pressures. The equation for the adsorption isotherm, based on this model, has two contributions: a surface term and a dense phase term. The dense phase contribution was estimated from a simple equation that obeys the limiting values at low and high pressures. The surface contribution can be estimated from the existing surface adsorption models. When all model parameters are estimated from molecular and literature data, the combination of the two terms was found to be an improvement over traditional treatment of adsorption data of a number of gases in zeolite-A for a wide range of pressures. However, new models for the adsorbed phase that account for sorbate-sorbate repulsive forces correctly are needed for accurate prediction of adsorption data.     

FRESH-DFE: A New Structure for Interference Cancellation

This paper proposes a new structure of decision feedback equalizer that exploits the cyclostationary properties of digitally modulated signals to mitigate interference. In the proposed structure, the forward filter of the conventional DFE is replaced by a cyclic filter. It is assumed that the desired and the interference signals use some mutually different signaling attributes, for example symbol rates, centre frequency etc. The resulting structure is evaluated in the presence of up to six strong interfering signals, a scenario that is typically found in wireless cellular systems. The proposed structure provides performance gains for some modulation formats but it reduces to the conventional DFE for other signal formats.     

On robust stability of linear time invariant fractional-order systems with real parametric uncertainties

In this paper, the robust bounded-input bounded-output stability of a large class of linear time invariant fractional order families of systems with real parametric uncertainties is analyzed. The transfer functions contain polynomials in fractional powers of the Laplace variable s, possibly in combination with exponentials of fractional powers of s. Using the concept of the value set and a generalization of the zero exclusion condition theorem, a theorem to check the robust bounded-input bounded-output stability of these families of systems is presented. An upper cutoff frequency for drawing the value sets is provided as well. Finally, two numerical examples are given to illustrate results obtained by the lemma and theorems presented in the paper.     

Seed Oil Based Zinc Bioactive Polymers: Synthesis, Characterization and Biological Studies

Zinc containing oil based polyesteramide resins were synthesized by condensation polymerization reaction between castor/soyabean oil derived castor/soyabean fatty amide diol (HECA/HESA), Zn (OH)₂ and adipic acid. The conventional spectroscopic techniques such as FTIR, ¹HNMR, ¹³CNMR have been used to establish the structure of the polymers. Standard laboratory methods were used to study the physicochemical characteristics like acid value, hydroxyl value, saponification value, iodine value, specific gravity, and viscosity. The thermal behaviour of the polymers was analyzed by using thermo gravimetric analysis (TGA) and differential scanning calorimetry (DSC). In vitro antifungal (anticandidial) activity of the polymers was studied against C. albicans ATCC-10261, C. glabrata ATCC-90030 and C. tropicalis ATCC-750, respectively. Antibacterial activity against Gram positive (S. subtillis) and Gram negative bacteria (E. coli and S. typhi) was also examined. For more accuracy, growth curve studies were carried out with the polymer SZ showing higher biological activity against E. coli by using conventional spectrophotometer. The result showed that the polymers have potent anticandidial and antibacterial activities.     

Way forward in meeting energy challenges in Pakistan

In this review the energy potential of Pakistan from hydro, coal, wind, solar and nuclear sources has been discussed. The new projects that are being commissioned on coal, wind, solar, hydel and nuclear-based technologies have also been mentioned. The review has also explored the future prospects of the country’s energy requirements. Pakistan has potential to produce 100,000?MW of electricity from Thar coal for 20 years, 56,000?MW of hydroelectricity, 150,000?MW of wind energy and ～50,000?MW from solar sources. The coal-fired power generation is expected to 11,500?MW in period 2017–2019. The country is moving in the right direction to cater its energy needs. However, there is a need to find local and foreign investment in the country to meet high energy demands in the country in future.     

Irradiation grafting of methyl methacrylate monomer onto ultra‐high‐molecular‐weight polyethylene: An experimental design approach for improving adhesion to bone cement

The grafting of methyl methacrylate (MMA) onto ultra‐high‐molecular‐weight polyethylene (UHMWPE) and chromic acid etched UHMWPE was conducted with a preirradiation method in air in the presence of a Mohr salt and sulfuric acid. The grafted samples were characterized by Fourier transform infrared (FTIR) spectroscopy, a gravimetric method, differential scanning calorimetry, scanning electron microscopy (SEM), and interfacial bonding strength measurements. The FTIR results showed the presence of ether and carbonyl groups in the MMA‐grafted UHMWPE (MMA‐g‐UHMWPE) samples. The Taguchi experimental design method was used to find the best degree of grafting (DG) and bonding strength. The efficient levels for different variables were calculated with an analysis of variance of the results. SEM micrographs of MMA‐g‐UHMWPE samples showed that with increasing DG and chromic acid etching, the MMA‐g‐UHMWPE rich phase increased on the surface; this confirmed the high interfacial bonding strength of the grafted samples with bone cement. The grafting of the MMA units onto UHMWPE resulted in a lower crystallinity, and the crystallization process proceeded at a higher rate for the MMA‐g‐UHMWPE samples compared to the initial UHMWPE; this suggested that the MMA grafted units acted as nucleating agents for the crystallization of UHMWPE. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010