Studies on melt spinning. VII. Elongational viscosity and fiber morphology of multiphase polymer systems

Melt spinning experiments were carried out to investigate the elongational behavior and fiber morphology of multiphase polymer systems. Materials chosen for study were blends of calcium carbonate-filled polypropylene with general-purpose polystyrene and blends of calcium carbonate-filled polypropylene with high-impact polystyrene. The former is a three-phase system in which the CaCO₃ particles are dispersed, and the latter is a four-phase system in which CaCO₃ particles are dispersed, together with rubbery butadiene particles. Note that polypropylene is incompatible with the matrix of high-impact polystyrene. The experimental technique described in part I of this series was used to determine the elongational viscosity. With the four-phase system, the apparent elongational viscosity tends to increase as the stretch ratio is increased above a certain critical value which appears to be ca. 25. This transition does not occur with the three-phase system and is attributable to elongation of the suspended rubber particles. The addition of small amounts of HIPS to PP-CaCO₃ increases spinnability in general, whereas larger amounts decrease spinnability.     

Wet oxidation of wastewater containing hydrocarbons by novel supported Pd catalysts

Pd catalysts supported on TiO₂, ZrO₂, ZSM-5, MCM-41 and activated carbon were used in catalytic wet oxidation of hydrocarbons such as phenol, m-cresol and m-xylene. It was found that the Pd/TiO₂ catalyst was highly effective in the wet oxidation of hydrocarbon. The activities of catalysts with various hydrocarbon species, catalyst support, oxidation state of catalyst performed in a 3-phase slurry reactor show that reaction on Pd surface is more favorable than that in aqueous phase and that the active site is oxidized Pd in catalytic wet air oxidation of hydrocarbons. Based on the experimental results, a plausible reaction mechanism of wet oxidation of hydrocarbons catalyzed over Pd/TiO₂ catalyst was proposed. This catalyst is superior to other oxide catalysts because it suppressed the formation of hardly-degradable organic intermediates and polymer.     

Effects of filter additives on cake filtration performance

Effects of various additives, such as diatomaceous earth, inorganic adsorbent, and polymeric flocculant, on cake filtration performance were evaluated. By performing the standard vacuum filtration experiments under a constant pressure condition, we quantified their ability to reduce cake compressibility and to remove fine particulate matters. From the flux decline curves obtained, we used modified Ruth equation to determine the cake compressibility index. The filtrate clarity was quantified by measuring its turbidity spectrophotometrically. Diatomaceous earth filter aid was very effective in reducing the compressibility thereby improving filtrate flux. Calcium phosphate adsorbent was more effective in clarity improvement than in flux enhancement, whereas an anionic flocculant was effective in both aspects. When these additives were used together, the expected additive, synergic effect was not realized. However, about 3.5 times higher initial flux and 6-fold improved clarity were obtained as compared to the control experiment. Experimentally obtained flux decline curves were perfectly fitted into one of the Hermia’s blocking filtration law equations. Also, it was experimentally observed that the compressibility reduction improved filtrate clarity in a linear fashion. This type of approach is useful to quantitatively determine each additive’s characteristics and thus to maximize the performance of cake filtration operations.     

Oxidative coupling of methane over Na+-ZrO2-C1-/Al2O3 catalysts

Oxidative coupling of methane (OCM) was carried out over Na⁺-ZrO₂-Cl /A1[₂O₃ catalysts in a temperature range from 1023 to 1123 K. The catalysts were prepared by impregnating the α- or γ-Al₂O₃ supports with sodium carbonate and/or zirconyl chloride. The OCM activity was examined using the catalysts prepared by three different preparation procedures. The best catalyst was the one prepared by subsequent impregnation of sodium carbonate-preimpregnated γ-Al₂O₃ with a mixed solution of sodium carbonate and zirconyl chloride. It was found that preimpregnated sodium played an important role in reducing the combustion activity of the γ-Al₂O₃. The catalyst with an optimal composition showed the highest C₂ selectivity and yield of 40.8% and 15.1%, respectively. From the X-ray diffraction analysis it was found that tetragonal ZrO₂ was formed and that NaCl existed in the catalysts with relatively high sodium contents.     

Microstructure and Phase Stability of Yttria-Doped Tetragonal Zirconia Polycrystals Heat Treated in Nitrogen Atmosphere

The low-temperature degradation of zirconia (ZrO₂) that was doped with 3 mol% yttria (Y₂O₃) (3Y-TZP) was prevented by the heat treatment of sintered specimens in nitrogen. The heat treatment of sintered specimens resulted in a surface layer that was stabilized by nitrogen ions, whereas the interior was only slightly affected by the heat treatment. X-ray diffractometry and transmission electron microscopy analyses revealed that the stabilized surface layer consisted of cubic grains with tetragonal precipitates. Although the presence of the surface layer decreased the strength of the sintered 3Y-TZP, the strength of nitrified specimens was maintained when low-temperature annealing was applied.     

Structure and Nonlinear Optical Properties of Lanthanide Borate Glasses

The third–order nonlinear optical susceptibility, χ⁽³⁾, of lanthanide (lanthanum, praseodymium, neodymium, and samarium) borate glasses has been measured by the third harmonic generation method. The structure of the present glass system has been studied by infrared and Raman spectroscopic methods. The network structures of the present Ln₂O₃–B₂O₃ glasses have been confirmed to be basically similar to each other. Praseodymium, neodymium, and samarium borate glasses exhibit χ⁽³⁾ values that are larger than lanthanum borate glasses, because of the optical resonance effect, in accordance with the f – f transition. Especially, the χ⁽³⁾ value for 30Pr₂O₃·70B₂O₃ glass is 1.8 × 10⁻¹² esu, which is a factor of ∼60 larger than that of SiO₂ glass. This striking enhancement of χ⁽³⁾ is mainly attributed to the large transition moment to the first excitation state.     

Preparation, Microstructure, and Mechanical Properties of Silicon Carbide–Dysprosia Composites

Composites of silicon carbide (SiC) with up to 30 vol% of dysprosia (Dy₂O₃) were fabricated by hot pressing and hot isostatic pressing. The effects of Dy₂O₃ dispersions on the microstructure and on selected mechanical properties of the composites were investigated. When 10-15 vol% of Dy₂O₃ was dispersed in the SiC matrix, the fracture toughness increased by ∼40%, whereas the flexural strength was comparable to that of unreinforced SiC. The increased fracture toughness was due to crack deflection, in conjunction with crack-interface grain bridging, and was not related to a phase transformation of Dy₂O₃ in the matrix.     

Effect of Solvent on Titania Particle Formation and Morphology in Thermal Hydrolysis of TiCl4

Titania powders were synthesized by the thermal hydrolysis of titanium tetrachloride with the yield of above 85% in a mixed solvent of n -propanol and water. The morphology of the precipitates was controlled by adjusting the volume ratio of n -propanol to water (RH ratio) of the mixed solvent. Precipitates obtained with an RH ratio of 0 were fine, and highly agglomerated. In contrast, an RH ratio of 3 resulted in precipitates consisting of uniform and discrete particles. According to observations of the zeta potentials of precipitates and the dielectric constants of solvents, the discrete particles obtained with an RH ratio of 3 resulted from the low zeta potential and dielectric constant. The result of Fourier transform infrared (FTIR) spectroscopy showed the chemical interaction of particle surface with the solvent alcohol, which decreased the zeta potential of precipitates with an increase of RH ratio. Adding hydroxypropyl cellulose (HPC) as a steric dispersant made it possible to reduce the size of particles to the submicrometer range. Effects of the solvent on the formation and morphology of the resulting particles were investigated.     

Microwave Dielectrics in the (La1/2Na1/2)TiO3–Ca(Fe1/2Nb1/2)O3 System

Dielectric properties of the system (1 − x)(La_1/2Na_1/2)TiO₃– _x Ca(Fe_1/2Nb_1/2)O₃, where 0.4 # x # 0.6, have been investigated at microwave frequencies. The temperature coefficient of resonant frequency (τ_f), nearly 0 ppm/°C, was realized at x = 0.58. These ceramics had perovskite structure and showed relatively low dielectric losses. A new dielectric material applicable to microwave devices having Q · f of 12000–14000 GHz and a dielectric constant (ε_r) of 59–60 has been obtained at 1300–1350°C for 5–15 h sintering.