Graft copolymerization of methyl methacrylate onto cellulosic biofibers

In this article, we have used the potassium persulfate to initiate the graft copolymerization of methyl methacrylate onto cellulosic biofibers in aqueous medium. Different reaction parameters, such as reaction time, initiator molar ratio, monomer concentration, amount of solvent, and reaction temperature, were optimized to get the maximum percentage of grafting (50.93%). The graft copolymers thus formed were characterized by Fourier transform infrared, scanning electron microscopy, X‐ray diffraction, and thermogravimetric, differential thermal analysis, and derivative thermogravimetric techniques. A mechanism is proposed to explain the generation of radicals and the initiation of graft copolymerization reactions. On grafting, percentage crystallinity decreases with reduction in its stiffness and hardness. The effect of grafting percentage on the physicochemical properties of raw as well as grafted fibers has also been investigated. The graft copolymers have been found to be more moisture resistant and also showed better chemical and thermal resistance. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Stationary versus Fluidized-Bed Drying of High-Moisture Paddy with Rest Period

Drying of high-moisture paddy was examined experimentally under stationary and fluidized bed with and without intervening rest periods. Introduction of a rest period between first and second stage of drying improved drying rate and lowered the energy requirement and increased head rice yield. Fluidization further improved the overall drying process. A single-term drying diffusion equation was suitably fitted to first, rest, and second stage drying data of fluidized and stationary bed by applying nonlinear regression method and effective diffusion coefficients were evaluated. During the period of rest stage, paddy grain released a considerable amount of moisture as an effect of residual grain temperature. An appropriate moisture ratio at which resting should start and the length of resting were evaluated by measuring changes in relative humidity in the headspace of mass of paddy and also from the diffusion coefficient values obtained from the experimental drying data. Resting duration between 75 and 90 min at moisture ratio around 0.715 was found suitable for overall good performance in both fluidized and stationary bed drying. A considerable amount of energy (21–44%) can be saved by providing a rest period from 30 to 120 min between the two stages of drying. Fluidization further reduces (≈ 50% against continuous drying under stationary bed) the energy requirement. No significant difference was found in head rice yield obtained from fluidized and stationary bed experiments, though discontinuing drying by providing intervening rest periods considerably improved the percentage head rice when compared with the results from continuous drying.     

Mutations in the N‐terminal region of the Schizosaccharomyces pombe glutathione transporter pgt1+ allows functional expression in Saccharomyces cerevisiae

Pgt1p encodes a glutathione transporter in Schizosaccharomyces pombe, orthologous to the Saccharomyces cerevisiae glutathione transporter, Hgt1p. Despite high similarity to Hgt1p, Pgt1p failed to display functionality during heterologous expression in S. cerevisiae. In the present study we employed a genetic strategy to investigate the reason behind the non‐functionality of pgt1⁺ in S. cerevisiae. Functional mutants were isolated after in vitro mutagenesis. Several mutants were obtained and four mutants analysed. Among these, three yielded different point mutations in the N‐terminal region (301–350 bp) of the transporter before the first transmembrane domain, while one mutant contained a deletion of 42 nucleotides within the same region. The mutant pgt1⁺ proteins not only expressed and localized correctly, but displayed high‐affinity glutathione transport capabilities in S. cerevisae. Comparison of wild‐type pgt1⁺ with the functional mutants revealed that a loss in protein expression was responsible for lack of functionality of wild‐type pgt1⁺ in S. cerevisiae. The mRNA levels in wild‐type and mutants were comparable, suggesting that the block was in translation. The formation of a strong stem–loop structure appeared to be responsible for inefficient translation in pgt1⁺ and disruption of these structures in the mutants was probably permitting translation. This was confirmed by making silent mutations in this region of wild‐type pgt1⁺, which led to their functionality in S. cerevisiae. This genetic strategy to relieve functional blocks in expression should greatly facilitate the study of these and other transporters from more intractable genetic organisms in a heterologous expression system. Copyright © 2012 John Wiley & Sons, Ltd.     

Castor oil-based hyperbranched polyurethanes as advanced surface coating materials

21st Century is treated as the century for highly branched macromolecules, because of their unique structural architecture and outstanding performance characteristics, in the field of polymer science. In the present study, castor oil-based two hyperbranched polyurethanes (HBPUs) were synthesized via A₂ + B₃ approach using castor oil or monoglyceride of the castor oil as the hydroxyl containing B₃ reactant and toluene diisocyanate (TDI) as an A₂ reactant along with 1,4-butane diol (BD) as the chain extender and poly(?-caprolactone) diol (PCL) as a macroglycol. The adopted ‘high dilution and slow addition’ technique offers hyperbranched polymers with high yield and good solubility in most of the polar aprotic solvents. Fourier transforms infra-red spectroscopy (FTIR) and nuclear magnetic resonance (NMR) analyses confirmed the chemical structure of synthesized polymers, while wide angle X-ray diffraction (WXRD) and scanning electron microscope (SEM) resulted the insight of their physical structures. The degree of branching was calculated from ¹H NMR and found to be 0.57 for castor oil based hyperbranched polyurethane (CHBPU), while it was 0.8 for monoglyceride based hyperbranched polyurethane (MHBPU). The studies showed that MHBPU and CHBPU exhibited tensile strength 11 MPa and 7 MPa, elongation at break 695% and 791%, scratch hardness 5 kg and 4.5 kg, gloss 84 and 72, respectively. Thermal properties like thermo stability, melting point, enthalpy, degree of crystallinity and glass transition temperature (T_g); and chemical resistance in different chemical media were found to be almost equivalent for both the polyurethanes. The measurements of dielectric constant and lost factor indicated that both the HBPUs behave as dielectric materials. Thus the synthesized HBPUs have the potential to be used as advanced surface coating materials.     

Solid Particle Erosion Behavior of WC-CoCr Nanostructured Coating

In the present study, solid particle erosion resistance of high-velocity oxy-fuel (HVOF)-sprayed WC-CoCr coatings was evaluated. Erosion testing was conducted using alumina (Al₂O₃) powder as the erodent with three different impact angles (30, 60, and 90°) and impact velocity was kept constant. The coatings were deposited using two different powders; one was composed of conventional WC particles and second one contained nanoscale particles mixed with CoCr binder material. Erosion testing was carried out at room temperature using an air-jet erosion test setup. The effect of varying impact angles was studied and discussed with the help of scanning electron microscopy images of worn surfaces of coatings. The results showed that coating properties like microhardness and fracture toughness have a strong influence on the erosion behavior. During erosion testing, material was removed by fracturing and pullout of WC grains from the binder matrix. The morphology of the eroded surface also showed cutting, lip, and groove formation in the binder matrix caused by the repetitive impacts of erodent particles. It was observed that coating with nano-WC grains exhibited higher erosion resistance compared to conventional coating.     

Tribological Behavior of Micrometer- and Submicrometer-Size Cenosphere Particulate-Filled Glass Fiber–Reinforced Vinylester Composites Under Dry and Water-Lubricated Sliding Conditions

In this work, the tribological behavior of micrometer and submicrometer cenosphere particulate–filled E-glass fiber–reinforced vinylester composites have been investigated on a pin-on-disc tester under dry sliding and water-lubricated sliding conditions. Three different uniform sizes of cenosphere particles (2 μm, 900 nm, 400 nm) were used as fillers in the glass fiber–reinforced vinylester composites. The weight fraction of cenosphere particles has been varied in the ranges from 5, 10, 15, to 20 wt%. The experimental results show that all of the composites exhibited lower coefficient of friction and lower wear resistance under water-lubricated sliding conditions than under dry sliding. It has been noted that the submicrometer size (400 nm) cenosphere particulates as fillers contributed significantly to improve the wear resistance. It has also been noted that 10 wt% of the cenosphere particles is the most effective in reducing the wear rate and coefficient of friction. Effects of various wear parameters such as applied normal loads, sliding speeds, particle size, and particle content on the tribological behavior were also discussed. In order to understand the wear mechanism, the morphologies of the worn surface were analyzed by means of scanning electron microscopy (SEM) for composite specimens under both dry and water-lubricated sliding conditions.     

Deterioration Assessment and Rehabilitation Design of Existing Steel Bridge

Diagnostic truck-load tests and microstructural analysis were applied for structural deterioration assessment of a steel truss bridge and its rehabilitation design. The feasibility and potential benefits of using advanced field experimental techniques within a structural-identification framework have been demonstrated. Experimental information, coupled with visual inspection, engineering experience, and intuition, increased the level of confidence in the results of the condition-assessment process, permitting a more rational and cost-effective rehabilitation design. Based on the condition assessment, a two-step rehabilitation is recommended for the bridge: Restoration for a safe service life of 5–7 years, and a subsequent effort for preservation beyond.     

On the infiltration behavior of Al, Al-Li, and Mg meltas through SiC p bed

Aluminum, Al-Li(8090), and Mg matrix composites with uniform distributions of SiC _p reinforcement have been prepared by the vacuum infiltration technique. The infiltration kinetics have been found to increase in the order of Al, Al-Li, and Mg. The Al-Li alloy and Mg as matrix materials have shown improved wettability with SiC _p in comparison to Al, leading to enhanced infiltration kinetics and reduced reinforcement degradation in the former cases. The infiltration kinetics are insensitive to preheat temperature beyond a critical temperature, which is close to the melting point of the matrix. A marginal improvement in infiltration kinetics could be obtained with Cu and Ni coating on SiC and on its dynamic oxidation. The improvement is significant at a higher preheat temperature of SiC. The Vickers hardness, measured on the SiC particles, has been shown to be an index of the strength of the interface between the matrix and reinforcement in the composite.     

An experimental analysis of effective high speed turning of superalloy Inconel 718

Superalloy, Inconel 718 is widely used in the sophisticated applications due to its unique properties. However, machining of such superior material is difficult and costly due its peculiar characteristics. The present article is an attempt to suggest Taguchi optimization technique to study the machinability of Inconel 718 with respect to cutting force, cutting temperature, and tool life in high speed turning of Inconel 718 using cemented tungsten carbide (K20) cutting tool. Therefore, the objective of this work is divided into two phases: (i) to demonstrate a correlation between cutting speed, feed, and depth of cut with respect to cutting force, cutting temperature, and tool life in a process control of high speed turning of Inconel 718 in order to identify the optimum combination of cutting parameters; (ii) to show the effect of high speed cutting parameters on the tool wear mechanism and chip analysis. These correlations were obtained by multiple linear regressions. The confirmation tests were carried out to make a comparison between the experimental results and mathematical models proposed. The proposed models agree well with the experimental results.     

The pyrolysis of a Wyoming coal in different nonreactive atmospheres

This study investigated how differing nonreactive atmospheres affected the properties of chars produced by coal pyrolysis. Samples of a Wyoming subbituminous coal were first heated at 586°C in helium for 6 hr. They were then heated for another 6 hr at 300°C higher in helium, argon or nitrogen. Weight losses in the chars during the second step were apparently unaffected by the choice of inert environment. Surface characteristics, pore structures, and reactivities of the resulting chars were, however, significantly different as shown by the results of scanning electron microscopy, nitrogen adsorption, carbon dioxide adsorption, and reactivity of the chars in carbon dioxide. Smoothness of the surface, adsorption capacities, N₂ and CO₂ surface areas, and reactivity during gasification all decreased in the direction (in order of inert atmospheres employed) He >Ar >N₂. In addition, there were strong indications that trace contaminants in the inert gases could alter the characteristics of the resulting char markedly.