Characterization and preparation of new multiwall carbon nanotube/conducting polymer composites by in situ polymerization

Composites based on poly(diphenyl amine) (PDPA) and multiwall carbon nanotubes (MWNTs) were prepared by chemical oxidative polymerization through two different approaches: in situ polymerization and intimate mixing. In in situ polymerization, DPA was polymerized in the presence of dispersed MWNTs in sulfuric acid medium for different molar composition ratios of MWNT and DPA. Intimate mixing of synthesized PDPA with MWNT was also used for the preparation of PDPA/MWNT composites. Transmission electron microscopy revealed that the diameter of the tubular structure for the composite was 10–20 nm higher than the diameter of pure MWNT. Scanning electron microscopy provided evidence for the differences in the morphology between the MWNTs and the composites. Raman and Fourier transform IR (FTIR) spectroscopy, thermogravimetric analysis, X‐ray diffraction, and UV–visible spectroscopy were used to characterize the composites and reveal the differences in the molecular level interactions between the components in the composites. The Raman and FTIR spectral results revealed doping‐type molecular interactions and coordinate covalent‐type interactions between MWNT and PDPA in the composite prepared by in situ polymerization and intimate mixing, respectively. The backbone structure of PDPA in the composite decomposed at a higher temperature (>340°C) than the pristine PDPA (～300°C). This behavior also favored the molecular level interactions between MWNT and PDPA in the composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3721–3729, 2006     

Thermal runaway prevention in catalytic packed bed reactor by solid temperature measurement and Control

Magnetic crystallite thermometry has been used to measure the average nickel crystallite temperature in packed bed reactors during ethane hydrogenolysis, an exothermic reaction. The technique is based on the temperature dependence of the magnetic moment of dispersed nickel catalysts. Measurement of the average catalyst temperature is very useful for reactor control because of its shorter time constant compared with exit fluid temperature. Bed temperature control based on the exit fluid temperature, which has often been used as a control variable, is too slow to protect thermal runaway of the bed. The advantage of short time constant by measuring the average catalyst temperature has been incorporated with enhanced feedback control system to control the bed temperature and prevent the thermal runaway of the catalyst bed. An enhanced feedback control structure with supervisory action performed better than the classical proportional-integral control in runaway prevention when the two control schemes were compared with each other on the basis of the trippoint (incipient thermal runaway).     

The determination of polymer interfacial tension by drop image processing: Comparison of theory and experiment for the pair,poly(dimethyl siloxane)/polybutndiene

The interfacial tensions of immiscible binary blends of poly(dimethyl siloxane) (PDMS) and polybutadiene (PBD) have been determined as a function of molecular weight and temperature. The technique employed for these measurements takes advantage of recent advances in the determination and analysis of pendant fluid drop profiles. The experimental data are compared to the predictions of square gradient theories and theories based on the diffusion equation approach as developed by Helfand and co-workers. Qualitative agreement is obtained with both types of theory when the Flory-Huggins interaction parameter is taken to be comprised of two terms: a temperature independent term of entropic origin; and an enthalpic term that is inversely dependent upon the temperature.     

Immobilizing chromium in stainless steel slags with MnO addition

This work investigates the stabilizing impact of MnO on the leaching behavior of hazardous Cr-containing CaO-SiO₂-Al₂O₃-Cr₂O₃-MnO stainless steel slags after equilibrating at various elevated temperatures and evaluates the potential immobilization of Cr into a MnCr₂O₄ spinel phase from the existing Cr₂O₃ phase. The MnCr₂O₄ spinel phase was found to be an excellent Cr-stabilizer in stainless steel slags, where the leaching tendency of potentially hazardous Cr-related ions decreased with higher MnO content and lower equilibration temperatures within the range of 0 to 15 mass pct. and 1500 to 1300°C, respectively. Thermodynamic calculations by conducting the phase stability diagram also showed that the MnCr₂O₄ spinel phase was relatively stable and the Ca₃Si₂O₇ (Ca_3-xMn_xSi₂O₇) phase was relatively unstable compared with other crystal phases in acid extractant with pH value of 3.2. Combined with the scanning electron microscopy and X-ray powder diffraction results along with the thermodynamic calculations, the leached Cr-related ions was predominantly originating from the unstable amorphous glass phase.     

Changes in electrochemical impedance with microstructural development in TBCs

Thermal barrier coatings (TBCs) are improving the performance and efficiency of advanced gas turbine engines by allowing higher inlet temperature and insulation of critical hot-section components. Monitoring the integrity of TBCs prior to failure is critical to the overall performance of gas turbine en gines and requires a robust nondestructive evaluation (NDE) technique. In this paper, changes in electrochemical impedance with microstructural degradation of critical constituents in TBCs are summarized for the development of electrochemical impedance spectroscopy as an NDE technique for TBCs.     

Sub-wavelength resolution in air-coupled ultrasound images of spot welds

Resistance spot welds joining steel sheets were examined using air-coupled ultrasound at 1 MHz. Transmission C-scan images were obtained using two axially aligned transducers, with each focused on its adjacent surface of the specimen. Because of the enormous impedance mismatch between air and steel, the transmitted signal was exceedingly weak, requiring several hours to collect an image. Although the air-coupled images resembled the weld shapes as determined by an independent technique, surface topography introduced considerable image distortion. The smearing of the images was substantially less than the 5.9-mm wavelength in steel, with the steepness of the transition between welded and unwelded areas indicating a transverse resolution about 1 mm. Similarities to near-field imaging are mentioned as a possible explanation for the observed sub-wavelength resolution.     

Monitoring delamination of plasma-sprayed thermal barrier coatings by reflectance-enhanced luminescence

Plasma-sprayed thermal barrier coatings (TBCs) present a challenge for optical diagnostic methods to monitor TBC delamination, because the strong scattering exhibited by plasma-sprayed TBCs severely attenuates light transmitted through the TBC. This paper presents a new approach that indicates delamination in plasma-sprayed TBCs by utilizing a luminescent sublayer that produces significantly greater luminescence intensity from delaminated regions of the TBC. Freestanding coatings were produced with either a Eu-doped or Er-doped yttria-stabilized zirconia (YSZ) luminescent layer below a plasma-sprayed undoped YSZ layer. A NiCr backing layer was added to represent an attached substrate in some sections. For specimens with a Eu-doped YSZ luminescent sublayer, luminescence intensity maps showed excellent contrast between unbacked and NiCr-backed sections. Discernable contrast between unbacked and NiCr-backed sections was not observed for specimens with a Er-doped YSZ luminescent sublayer, because luminescence from Er impurities in the undoped YSZ layer overwhelmed luminescence originating from the Er-doped YSZ sublayer.     

Isothermal oxidation of physical vapor deposited partially stabilized zirconia thermal barrier coatings

Thermal barrier coatings (TBCs), consisting of physical vapor deposited (PVD) partially stabilized zirconia (PSZ, 8 wt.%Y₂O₃) and a diffusion aluminide bond coat, were characterized as a function of time after oxidative isothermal heat treatment at 1373 K in air. The experimental characterizations was conducted by X-ray diffraction analysis and scanning electron microscopy (SEM) with energy-dispersive spectroscopy. During cooling to room temperature, spallation of the PSZ ceramic coatings occurred after 200 and 350 h of isothermal heat treatment. This failure was always sudden and violent, with the TBC popping from the substrate. The monoclinic phase of zirconia was first observed on the bottom surface of the PVD PSZ after 200 h of isothermal heat treatment. The failure of TBCs occurred either in the bond coat oxidation products of αAl₂O₃ and rutile TiO₂ or at the interface between the oxidation products and the diffusion aluminide bond coat or the PSZ coating.     

Spacebased estimation of moisture transport in marine atmosphere using support vector regression

An improved algorithm is developed based on support vector regression (SVR) to estimate horizonal water vapor transport integrated through the depth of the atmosphere (Θ) over the global ocean from observations of surface wind-stress vector by QuikSCAT, cloud drift wind vector derived from the Multi-angle Imaging SpectroRadiometer (MISR) and geostationary satellites, and precipitable water from the Special Sensor Microwave/Imager (SSM/I). The statistical relation is established between the input parameters (the surface wind stress, the 850 mb wind, the precipitable water, time and location) and the target data (Θ calculated from rawinsondes and reanalysis of numerical weather prediction model). The results are validated with independent daily rawinsonde observations, monthly mean reanalysis data, and through regional water balance. This study clearly demonstrates the improvement of Θ derived from satellite data using SVR over previous data sets based on linear regression and neural network. The SVR methodology reduces both mean bias and standard deviation compared with rawinsonde observations. It agrees better with observations from synoptic to seasonal time scales, and compare more favorably with the reanalysis data on seasonal variations. Only the SVR result can achieve the water balance over South America. The rationale of the advantage by SVR method and the impact of adding the upper level wind will also be discussed.