Evaluation of the etching and chrome plating on the ABS,PVC, and PVC/ABS blends surface

As replacement for acrylonitrile‐butadiene‐styrene (ABS), which is commonly used in the manufacture of chrome parts, polyvinyl chloride (PVC) and PVC/ABS blend parts were produced by injection process, etched in sulfochromic solution in different concentrations, immersion time, and temperature, and they were subsequently chrome‐plated by conventional method. After etching, the sample surfaces were analyzed by Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM), roughness, and contact angle, and compared with the ABS surface. The metal deposition was assessed by visual inspection and adhesion test. The roughness influenced the adhesion of the metal layer directly. The chemical etching increased the surface wettability. To achieve a good metal layer adhesion, higher temperatures, immersion time, and etching solution concentration were necessary. A concentration of 350 g/L chromic acid and 400 g/L sulfuric acid, a 70 °C temperature and a 15 min immersion time resulted in good adhesion in PVC and PVC/ABS blends. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44571.