Modelling of orthogonal cutting processes with the method of smoothed particle hydrodynamics

In the last decades, mesh-free methods for simulating various cutting processes have been used very widely as they can eliminate numerical problems in the simulation of material failure and large plastic deformations. This paper deals with the results from modelling the orthogonal cutting of AISI 1045 steel using smoothed particle hydrodynamics (SPH) method. Moreover, it is determined how the parameters of the SPH solver such as initial smoothing length, initial particle density and coefficient for the timestep increase affect the prediction error for the values of cutting force and chip compression ratio as well as computing time. The optimum values of the SPH solver parameters are determined by minimising an objective function. The best balance between the prediction error of machining variables and computing time is achieved for an initial particle density of 40 μm and a coefficient for the timestep increase of 0.4.     

Reinforcement of a Magnesium‐Ammonium‐Phosphate Cement with Calcium Phosphate Whiskers

Self‐setting resorbable phosphate cements are characterized by an excellent biocompatibility and bioactivity. However, poor mechanical properties restrict their application. Most studies which characterize phosphate cements mechanically focus on strength measurements. Examinations of mechanical reliability and facture toughness were hardly performed. In this study, calcium phosphate whisker‐reinforced magnesium‐ammonium‐phosphate (struvite) cements were examined at the whisker–matrix interface and the measured strength, reliability and toughness values were correlated to these observations. Moreover, the toughening mechanisms were evaluated. It was shown that whisker incorporation is not beneficial for material strength. It led to a strength decrease from 29.8 to 21.8 MPa by the incorporation of 15 vol% calcium‐deficient hydroxyapatite (CDHA) whiskers compared to the pure struvite cement. Weibull statistics and microstructural observations revealed that this is caused by the whisker–matrix interface, which acts as a flaw. In contrast with that, the reliability increases upon whisker incorporation. Furthermore, the critical stress intensity factor K_IC as well as the work‐of‐fracture γ_wof increase from 0.52 to 0.60 MPam^1/2 and from 9.5 to 12.9 J/m² by the addition of 15 vol% CDHA whiskers compared to the original struvite cement. It was shown that whisker pull‐out and crack deflection are the main mechanisms responsible for this increase.     

Block adaptive kernel principal component analysis for nonlinear process monitoring

On‐line modeling of multivariate nonlinear system based on multivariate statistical methods has been studied extensively due to its industrial requirements. In order to further improve the modeling efficiency, a fast Block Adaptive Kernel Principal Component Analysis algorithm is proposed. Comparing with the existing work, the proposed algorithm (1) does not rely on iterative computation in the calculating process, (2) combines the up‐ and downdating operations to become a single one (3) and describes the adaptation of the Gram matrix as a series of rank‐1 modification. In addition, (4) the updation of the eigenvalues and eigenvectors is of and high‐precision. The computational complexity analysis and the numerical study show that the derived strategy possesses better ability to model the time‐varying nonlinear variable interrelationships in process monitoring. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4334–4345, 2016     

Melt spun matrix fibers of toughened polypropylene copolymers modified by high energy electrons

Binary blends of polypropylene (PP) and ethylene‐octene copolymer (EOC) are prepared by continuous electron‐induced reactive processing at various mass ratios of the blend components and various doses without adding of any grafting agents. The influence of mass ratio and dose is investigated in order to get the optimum processing behavior of toughened PP as well as optimum properties of resulting fibers. It is found that toughened PP with a PP/EOC blend ratio of 97.5–2.5  mass % can be used advantageously as a matrix component for the process of online spinning of glass fiber/toughened PP hybrid yarns. Such hybrid yarns belong to one of the most advanced production methods for the manufacturing of fiber reinforced thermoplastic composites with an increased mechanical performance. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44011.     

Polymerelektrolytmembranen für Hoch‐ und Niedertemperatur‐Brennstoffzellen aus strahlungsinduzierter Pfropfcopolymerisation

Radiation‐induced graft copolymerization of hydroxyethyl methacrylate with hydroxyethyl acrylate, acrylic acid or glycidyl methacrylate on ethylene tetrafluoroethylene (ETFE) films allow for tailor‐made synthesis of membranes for high and low temperature fuel cell applications. According to the operating temperatures proton conductivity may be achieved via doping with phosphoric acid or a two‐step sulfonation of the functional monomers. Fuel cell tests provide power densities and internal resistances, which indicate that the membranes are suitable for high and low temperature fuel cells.     

Regime transition in viscous and pseudo viscous systems: A comparative study

A comprehensive quantitative study on the effect of liquid viscosity (1 ≤ µ_L ≤ 1149 mPa‐s) on the local flow phenomena of the gas phase in a small diameter bubble column is performed using ultrafast electron beam X‐ray tomography. The internal dynamic flow structure and the bubble size distribution shows a dual role of the liquid viscosity on the hydrodynamics. Further, the effect of solid concentration (C_s = 0.05, 0.20) on the local flow behavior of the gas phase is studied for the pseudo slurry viscosities similar to the liquid viscosities of the gas–liquid systems. The effects of liquid and pseudo slurry viscosities on flow structure, bubble size distribution, and gas phase distribution are compared. The bubble coalescence is significantly enhanced with the addition of particles as compared to the system without particles for apparently same viscosity. The superficial gas velocity at which transition from homogeneous bubbly to slug flow regime occurs is initiated by the addition of particles as compared to the particle free system for apparently same viscosity. © 2014 American Institute of Chemical Engineers AIChE J, 60: 3079–3090, 2014     

Higher Hydrocarbon Production through Oxidative Coupling of Methane Combined with Hydrogenation of Carbon Oxides

In the production of higher hydrocarbons, combining oxidative coupling of methane (OCM) with hydrogenation of the formed carbon oxides in a separate reactor provides an alternative to the currently applied methane conversion to syngas followed by Fischer‐Tropsch synthesis. The effects of CH₄:O₂ feed ratio in the OCM reactor and partial pressures of H₂ or/and H₂O in the hydrogenation reactor were analyzed to maximize production of C₂₊ hydrocarbons and reduce CO_x formation. The highest C₂₊ yield was achieved with low CH₄:O₂ feed ratio for OCM and removal of the formed water before entering the hydrogenation reactor.