Improved wear performance by the incorporation of solid lubricants during thermal spraying

For components that are required to function in sliding or rubbing contact with other parts, degradation often occurs through wear due to friction between the two contacting surfaces. Depending on the nature of the materials being used, the addition of water as a lubricant may introduce corrosion and accelerate the degradation process. To improve the performance and increase the life of these components, coatings may be applied to the regions subject to the greatest wear. These coatings may be engineered to provide internal pockets of solid lubricant in order to improve the tribological performance. In the present study, coatings containing a solid lubricant were produced by thermal spraying feedstock powders consisting of a blend of tungsten carbide-metal and a fluorinated ethylene-propylene (FEP) copolymer-based material. The volume content of this teflon-based material in the feedstock ranged from 3.5 to 36%. These feedstocks were deposited using a high velocity oxy-fuel (HVOF) system to produce coatings having a level of porosity below 2%. Sliding wear tests in which coated rotors were tested in contact with stationary carbon-graphite disks identified an optimum level of teflon-based material in the feedstock formulation required to produce coatings exhibiting minimum wear. This optimum level was in the range of 7 to 17% by volume and depended on the composition of the cermet constituent. Reductions in mass loss for the couples on the order of 50% (an improvement in performance by a factor of approximately 2) were obtained for the best performing compositions, as compared to couples in which the coating contained no solid lubricant.     

Nitrification of industrial and domestic saline wastewaters in moving bed biofilm reactor and sequencing batch reactor

Nitrification of saline wastewaters was investigated in bench-scale moving-bed biofilm reactors (MBBR). Wastewater from a chemical industry and domestic sewage, both treated by the activated sludge process, were fed to moving-bed reactors. The industrial wastewater contained 8000 mg Cl(-)/L and the salinity of the treated sewage was gradually increased until that level. Residual substances present in the treated industrial wastewater had a strong inhibitory effect on the nitrification process. Assays to determine inhibitory effects were performed with the industrial wastewater, which was submitted to ozonation and carbon adsorption pretreatments. The latter treatment was effective for dissolved organic carbon (DOC) removal and improved nitrification efficiency. Nitrification percentage of the treated domestic sewage was higher than 90% for all tested chloride concentrations up to 8000 mg/L. Results obtained in a sequencing batch reactor (SBR) were consistent with those attained in the MBBR systems, allowing tertiary nitrification and providing adequate conditions for adaptation of nitrifying microorganisms even under stressing and inhibitory conditions.     

Effect of electron beam irradiation on the electrical and optical properties of ITO/Ag/ITO and IZO/Ag/IZO films

We have investigated the effect of electron beam irradiation as well as insertion of a Ag layer on the electrical and optical properties of the ITO or IZO films. The results show that electron beam irradiation as well as inserting a very thin Ag layer can significantly reduce sheet resistance of the ITO/Ag/ITO and IZO/Ag/IZO films. The electron beam irradiation also increases light transmittance and optical band gap of the ITO/Ag/ITO multilayer films; meanwhile, it has not influence on the transmittance of the IZO/Ag/IZO films. These results can be explained by that In and Zn cation in IZO film have strong tendency to preserve their coordination with oxygen.     

Amorphous alumina coatings: processing, structure and remarkable barrier properties

Amorphous aluminium oxide coatings were processed by metalorganic chemical vapour deposition (MOCVD); their structural characteristics were determined as a function of the processing conditions, the process was modelled considering appropriate chemical kinetic schemes, and the properties of the obtained material were investigated and were correlated with the nanostructure of the coatings. With increasing processing temperature in the range 350 degrees C-700 degrees C, subatmospheric MOCVD of alumina from aluminium tri-isopropoxide (ATI) sequentially yields partially hydroxylated amorphous aluminium oxides, amorphous Al2O3 (415 degrees C-650 degrees C) and nanostructured gamma-Al2O3 films. A numerical model for the process allowed reproducing the non uniformity of deposition rate along the substrate zone due to the depletion of ATI. The hardness of the coatings prepared at 350 degrees C, 480 degrees C and 700 degrees C is 6 GPa, 11 GPa and 1 GPa, respectively. Scratch tests on films grown on TA6V titanium alloy reveal adhesive and cohesive failures for the amorphous and nanocrystalline ones, respectively. Alumina coating processed at 480 degrees C on TA6V yielded zero weight gain after oxidation at 600 degrees C in lab air. The surface of such low temperature processed amorphous films is hydrophobic (water contact angle 106 degrees), while the high temperature processed nanocrystalline films are hydrophilic (48 degrees at a deposition temperature of 700 degrees C). It is concluded that amorphous Al2O3 coatings can be used as oxidation and corrosion barriers at ambient or moderate temperature. Nanostructured with Pt or Ag nanoparticles, they can also provide anti-fouling or catalytic surfaces.     

Interface effect of magnetic properties in Ni nanoparticles with a hcp core and fcc shell structure

We have fabricated hexagonal close-packed (hcp) Ni nanoparticles covered by a face-centered cubic (fcc) Ni surface layer by polyol method. The magnetic properties have been investigated as a function of temperature and applied magnetic field. The magnetic behavior reveals that the system should be divided magnetically into three distinct phases with different origins. The fcc Ni phase on the shell contributes to the superparamagnetism through a wide temperature range up to 360 K. The hcp Ni phase at the core is associated with antiferromagnetic nature below 12 K. These observations are in good agreement with the X-ray absorption spectroscopy and magnetic circular dichroism measurements. In our particular case, the unique hcp core and fcc shell structure gives rise to an additional anomaly at 20 K in the zero-field-cooled magnetization curve. Its position is barely affected by the magnetic field but its structure disappears above 30 kOe, showing a metamagnetic transition in the magnetization versus magnetic field curve. This new phase originates from the magnetic exchange at the interface between the hcp and fcc Ni sublattices.     

Coplanar perturbation of a crack lying on the mid-plane of a plate

Several groups have studied experimentally the deformation of the front of mode I cracks propagating quasistatically along the interface between bonded plates. The theoretical interpretation of such experiments has always been based up to now on a formula of Rice (ASME J Appl Mech 52:571–579, 1985); this formula provides the first-order variation of the local mode I stress intensity factor resulting from some small, but otherwise arbitrary coplanar perturbation of the front of a semi-infinite crack in an infinite body. To be applicable to bonded plates, this formula requires that the characteristic distance of variation of this perturbation in the direction of the crack front be small compared to all other characteristic dimensions of the problem, and first of all the thickness of the plates. This condition is unfortunately frequently violated in practice. The purpose of this paper is therefore to provide a more exact formula for the variation of the local stress intensity factor, for the specific cracked geometry and boundary conditions used in experiments; this should allow for more accurate theoretical interpretations. This is done in two steps. The first one consists in adapting Rice’s (ASME J Appl Mech 52:571–579, 1985) treatment, applicable to the extreme case of plates of infinite thickness, to the other extreme one of plates of infinitesimal thickness, using the standard Love-Kirchhoff plate theory. An interesting outcome of the analysis is that the distance from the crack front to the boundary of the plate acts as a “cutoff length”, in the sense that when the distance between two points on the crack front gets larger than it, the influence of the crack advance at the first point upon the stress intensity factor at the second diminishes quickly; the plate thickness, however, plays no similar role. The second step consists in supplementing the theoretical expressions applicable to extreme values of the plate thickness with finite element computations providing results for intermediate values. These computations lead to the definition of a simple, approximate but accurate “interpolation formula” for the variation of the local stress intensity factor, applicable to plates of arbitrary thickness.     

Lead-free electrostrictive bismuth perovskite ceramics with thermally stable field-induced strains

Electric field-induced strain (EFIS) properties of Bi_1/2(Na_0.82K_0.18)_1/2TiO₃ (BNKT) ceramics modified with Sr(K_1/4Nb_3/4)O₃ (SKN) have been investigated as functions of composition and temperature. BNKT ceramics near a phase boundary revealed the coexistence of ferroelectric rhombohedral and tetragonal phases, resulting in a typical ferroelectric butterfly-shaped bipolar S–E loop at room temperature, whose normalized strain (S_max/E_max) showed a significant temperature coefficient of 0.38 pm/V/K. However, 5 mol% SKN-modified BNKT ceramics revealed a typical electrostrictive behaviour with a thermally stable electrostrictive coefficient, Q₃₃ = 0.021 m⁴/C², which is almost comparable to that of Pb(Mg_1/3Nb_2/3)O₃ (PMN) ceramics that have been dominantly used as Pb-based electrostrictive materials over the last decades.