Machining of NiTi-shape memory alloys-A review

The emerging trends in the development of advanced smart materials with better unique properties under different environments for a particular application fascinate the researchers and industrialists. Nickel-Titanium based shape memory alloys are exotic materials due to their unique properties such as SME, SE, high damping characteristics, high corrosion and wear resistance and biocompatibility. This article presents an overview of machining processes that can be used to machine the NiTi and its surface induced characteristics such as microhardness, surface roughness, topography, induced layer, residual stress, fatigue and phase transformation. The surface integrity characteristics are discussed for machining of NiTi-SMAs under the category of traditional, non-traditional and micro-machining with the effect of input parameters such as cutting speed, feed, depth of cut, type of lubricant and type of coating material on cutting tool. The conventional machining of NiTi alloys are quite complicated due to high toughness, severe strain hardening, fatigue hardening and distinctive property of NiTi-SMAs such as pseudoelastic and shape memory effect. From this study, non-traditional process is significantly used to machine the NiTi-SMAs due to its better results on surface integrity characteristics. Consequently, future trends are also identified for machining the NiTi-SMAs and to improve the surface integrity characteristics.     

3D Monte Carlo simulation of grain growth in friction stir welding

Journal of Mechanical Science and Technology - The 3D fluid model was used to simulate the friction stir welding process. Three-dimensional Monte Carlo model with nucleation in each MC step was...     

Improved electro-assisted removal of phosphates and nitrates using mesoporous carbon aerogels with controlled porosity

Three-activated carbon aerogels were synthesized by CO₂ activation of the materials prepared by the polycondensation of resorcinol and formaldehyde mixtures followed by supercritical drying. The obtained carbon aerogels were characterized and used as electrode materials for the electrosorption of sodium phosphate and nitrate. X-ray diffraction and Raman spectroscopy showed the dependence of the structural ordering of the aerogels with the resorcinol/catalyst ratio and the extent of activation. The electrosorption capacitance evaluated by cyclic voltammetry revealed large values for the activated samples containing a large contribution of mesopores, regardless the electrolyte salt. Due to an adequate combination of chemical and porous features, the desalting capacity of the activated carbon aerogel electrodes exceeded that of the as-prepared materials. The evaluation of the kinetic properties by chronocoulometric relaxation and impedance spectroscopy showed a decrease of time constant and resistances for highly mesoporous activated samples. A high deionization capacity and fast electrode discharge was detected for the deionization of sodium nitrate on the highly mesoporous activated aerogel. Data also showed the efficient electrosorption of ionic species on consecutive charge/discharge cycles, confirming the stability of the aerogel electrodes at the high applied potentials.     

Biomolecular Structure and Dynamics with Neutrons: The View from Simulation

The characterization of the structure and internal dynamics of biomolecules is essential to understanding their biological function. Neutron scattering probes similar time- and length-scales to molecular dynamics simulation. Hence, simulation models of biomolecules have become invaluable in the interpretation of experimental neutron data. Here, we report on advances in the application of simulation in developing neutron scattering to investigate internal protein motions and, as an example of industrial relevance, in the derivation of physical models of use in biofuel renewable energy research.     

A physical strategy for the preparation of isotactic polypropylene spheres with microsphere and bead–string spherulite morphologies

This study mainly focuses on the formation of isotactic polypropylene (iPP) blend morphologies with microspheres and distinct bead–string spherulites. iPP microspheres have been prepared by a simple and convenient strategy through either an isothermal or a nonisothermal crystallization process based on the macrophase‐separated structure in molten state of iPP/olefin block copolymer (OBC) blend. The dimension of the iPP spheres can be adjusted easily from about 1 µm to >10 µm by controlling the compatibility and annealing conditions. It was found that any of the following three parameters, the molecular structure of OBC (particularly the octene content), molecular weight of iPP, and annealing condition can be rescaled with others in controlling the dimension of the iPP microspheres. The mechanism of the formation of iPP microspheres was studied in detail. Surprisingly, the typical spinodal decomposition morphology with interconnected or thin sheet structure is the precursor of these microspheres. During the subsequent annealing process, it breaks up and further coarsens into spherical structure. In addition, distinct spherulites with a bead–string substructure have been obtained during the isothermal crystallization. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40863.     

Tuning of dielectric and ferroelectric properties in single phase BiFeO3 ceramics with controlled Fe/Fe ratio

Single phase multiferroic BiFeO₃ (BFO) ceramics were synthesized with controllable amount of Fe²⁺ and oxygen vacancies in a very wide concentration range. Double ferroelectric hysteresis loops are observed in fresh BFO ceramics at room temperature without any aging processes. Detailed study shows that this is due to the defect dipoles which have preferential orientations antiparallel to the direction of spontaneous polarization, providing a driving force for domain back-switching. The dielectric constant of BFO could be enormously enhanced by 100 times by increasing the Fe²⁺ content, employing a polaronic relaxation process.     

Laser Zone Melting and microstructure of waveguide coatings obtained on soda-lime glass

This study presents a Laser Zone Melting method with potential for producing planar waveguides at large scale, based on the surface coupling of two chemically compatible glass layers which exhibit distinct indices of refraction. The method is based on a recent patent, particularly applicable to process glass and ceramics with low thermal shock resistance. Glass coatings containing 76.24% by weight PbO are thus here reported, as obtained by this method on commercial soda-lime planar glass substrates. Their higher indices of refraction (1.58 vs 1.52 for commercial soda-lime glass) result in attractive waveguiding potential, as demonstrated with measurements using focused light from a He-Ne laser beam. Scanning and transmission electron microscopy studies reveal excellent integration and compatibility between the observed coatings and substrates, where diffusion in the proximity of the interface was studied by EDS analysis. Crystalline phases have not been found within the coating, or within the substrate, as concluded from the absence of Bragg-peaks in XRD experiments.     

On the association between poly(vinyl alcohol) and sodium dodecyl sulfate and its effect on liquid–liquid interfacial tension: A mathematical model

Association between poly(vinyl alcohol-co-vinyl acetate) copolymer (PVA) and sodium dodecyl sulfate (SDS) was studied experimentally and theoretically. It was found that, for the ethyl acetate-aqueous phase interface in which PVA was previously adsorbed, the interfacial tension (γ) increases abruptly to a maximum and then exhibits a relatively mild decay with the addition of SDS to the aqueous phase. The theoretical results indicate that vinyl acetate (VAc) segments determine γ. However, for relatively low concentrations of SDS (C_SDS), this latter plays a major role because through its association with the VAc segments it modulates the extent to which PVA is adsorbed at the interface, indirectly determining the value of γ. As C_SDS approaches to the CMC value for SDS, its influence on γ decreases because SDS tends to self-assembly rather than associates with VAc. These model predictions are consistent with experimental findings reported in the literature.     

An Effective Approach on Attaining Enhanced Silicon Solar Cell Performance Through Sputter Deposited Perovskite Thin Films

Silicon - Antireflection coatings (ARCs) have become one of the key techniques for mass production of Si solar cells. They are generally performed by vacuum processes such as thermal evaporation,...