The mechanism of formation of wear particles of polytetrafluoroethylene

To obtain information about the basic processes involved in the formation of wear particles of polytetrafluoroethylene (PTFE), the rubbing surface of a PTFE pin was observed through a glass disk.In the initial stages of rubbing, small PTFE fragments transferred to the glass disk from the PTFE pin but did not necessarily adhere strongly to the glass disk. Some wear fragments were observed moving against the PTFE pin at a speed lower than the sliding speed of the glass disk. The fragments at higher travelling speeds combined with the fragments at lower travelling speeds and increased in size. The fragments also increased in size by scratching the surface of the PTFE pin.In steady state rubbing, large and small fragments were observed and the enlarged fragments were successively detached from the glass disk. The variation in the volume and the travelling speed of the fragments with rubbing was also examined. The total increase in the volume of transferred fragments in a definite sliding distance was found to be similar to the volume of removed fragments.     

Melting of a vertical ice cylinder inside a rotating cylindrical cavity filled with binary aqueous solution

The melting of a vertical ice cylinder into a homogeneous calcium chloride aqueous solution inside a rotating cylindrical cavity with several rotating speeds is considered experimentally. The melting mass and temperature are measured on four initial conditions of the solution and four rotating speeds of the cavity. The temperature of the liquid layer becomes uniform by the mixing effect resulting from cavity rotation and it enhances the melting rate of the ice cylinder. As the cavity‐rotating speed increases, the melting rate increases. The dimensionless melting mass is related to the Fourier number and the rotating Reynolds number in each initial condition, therefore an experimental equation that is able to quantitatively calculate the dimensionless melting mass is presented. It is seen that the melting Nusselt numbers increase again in the middle of the melting process. The ice cylinder continues to melt in spite of the small temperature difference between the ice cylinder and the solution. © 2008 Wiley Periodicals, Inc. Heat Trans Asian Res, 37(6): 359–373, 2008; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20211     

Photo-induced graft copolymerization of methyl methacrylate on oxidized poly(vinyl alcohol) fiber

Photo-induced graft copolymerization of methyl methacrylate on oxidized poly(vinyl alcohol) fiber was investigated. Oxidation of the fiber sample with sodium hypochlorite or periodic acid led the radical formation by photo-irradiation to intensify markedly. ESR spectra of the irradiated oxidized sample proved that a considerable amount of triplet component radical was contained in it, whereas the unoxidized sample mostly indicated a singlet. The spectra found in the irradiated unoxidized sample was assigned to two radicals, I and II, and for the oxidized sample, to III and IV. The spectrum for I must be a singlet, and a triplet for II, III, and IV. Among the last three, II was less stable toward heat. As the oxidized sample has a high activity for photoinitiation, the radicals of III and IV are presumed to be the sites of graft copolymerization:      

NiCoFe/C cathode electrocatalysts for direct ethanol fuel cells

A direct ethanol fuel cell (DEFC), which is less prone to ethanol crossover, is reported. The cell consists of PtRu/C catalyst as the anode, Nafion^® 117 membrane, and Ni–Co–Fe (NCF) composite catalyst as the cathode. The NCF catalyst was synthesized by mixing Ni, Co, and Fe complexes into a polymer matrix (melamine-formaldehyde resins), followed by heating the mixture at 800 °C under inert atmosphere. TEM and EDX experiments suggest that the NCF catalyst has alloy structures of Ni, Co and Fe. The catalytic activity of the NCF catalyst for the oxygen reduction reaction (ORR) was compared with that of commercially available Pt/C (CAP) catalyst at different ethanol concentrations. The decrease in open circuit voltage (V_oc) of the DEFC equipped with the NCF catalysts was less than that of CAP catalyst at higher ethanol concentrations. The NCF catalyst was less prone to ethanol oxidation at cathode even when ethanol crossover occurred through the Nafion^®117 film, which prevents voltage drop at the cathode. However, the CAP catalyst did oxidize ethanol at the cathode and caused a decrease in voltage at higher ethanol concentrations.     

Magnetic Field Measurement System in Superconducting Combined Function Magnets for the J-PARC Neutrino Beam Line

Magnetic field measurements have been performed for the first full-scale magnet system assembled with the cryostat for the J-PARC proton beam line of neutrino experiment. In the measurement system, the probe position with respect to magnet central axis is measured by a Helium Neon laser and a position sensitive detector, PSD, in order to obtain an exact dipole field strength. Errors associated with the PSD misalignment and influences on the PSD signals by the magnetic field were evaluated. The measured dipole components approached to the design values by compensating those with the probe position. The latest beam simulation indicated that the measured values of magnetic field were good enough for the primary proton beam transport.     

日本彩色聚乙烯涂覆钢管的开发

试验了彩色聚乙烯涂覆钢管的耐腐蚀性和耐气候性，由于聚乙烯涂层隔绝水的作用，聚乙烯涂覆钢管具有优良的耐腐蚀性能，电阻绝缘值和优良的机械性能。建立了一个新的方式去研究分析聚乙烯抗老化剂消耗和在聚乙烯中的扩散。用有效测定的方法定量地预测彩色聚乙烯涂覆层的寿命，应用这些分析结果，不仅可使新的有色聚乙烯涂覆钢管在恶劣腐蚀环境介质情况下具有高的耐腐蚀性，而且有长的耐气候性。     

FIDAS: Detailed subchannel analysis code based on the three-fluid and three-field model

The Film Dryout Analysis Code in Subchannels, FIDAS, has been developed with the main objective of predicting dryout and post-dryout heat transfer in a channel and in rod bundles. In FIDAS, two-phase flow consisting of continuous liquid film, continuous vapor and entrained droplets is modeled by a three-fluid, three-field representation of 12 field equations, i.e. three continuity, three energy and six momentum equations. FIDAS can predict dryout without any empirical CHF correlations by introducing annular flow modeling and the ‘film dryout criterion’. Experiments on film flow characteristics, subchannel flow and enthalpy distributions, dryout and post-dryout heat transfer in tubes and rod bundles were analyzed to demonstrate the performance of FIDAS. The predictions of FIDAS are in close agreement with the experiments.     

Development of 72‐kV high‐pressure air‐insulated GIS with vacuum circuit breaker

SF₆ gas has excellent dielectric strength and interruption performance. For these reasons, it has been widely used for gas‐insulated switchgear (GIS). However, use of SF₆ gas has become regulated under agreements set at the 1997 COP3. Thus, investigation and development for GIS with a lower amount of SF₆ gas are being carried out worldwide. Presently, SF₆‐free GIS has been commercialized for the 24‐kV class. Air or N₂ gas is used as the insulation gas for this GIS. On the other hand, SF₆‐free GIS has not been commercialized for the 72‐kV‐class GIS. The dielectric strengths of air and N₂ gas are approximately one‐third that of SF₆ gas. To enhance the insulation performance of air and N₂ we have investigated a hybrid gas insulation system which has the combined features of providing an insulation coating and suitable insulation gas. We have developed the world's first 72‐kV SF₆‐free GIS. This paper deals with key technologies for SF₆‐free GIS, such as the hybrid insulation structure, a bellows for the high‐pressure vacuum circuit breaker, a newly designed disconnector and spacer, and prevention of particle levitation. Test results of the 72‐kV high‐pressure air‐insulated GIS with the vacuum circuit breaker are described. © 2006 Wiley Periodicals, Inc. Electr Eng Jpn, 157(4): 13–23, 2006; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20451     

Theoretical analysis of atomic-scale friction in frictional-force microscopy

We perform a theoretical analysis of frictional-force microscopy(FFM) images of a cleaved graphite surface. The Tomlinson model with a single-atom tip is powerful for reproducing experimental FFM images. A mapping relation between the tip atom position and the cantilever basal position obtained by a stable equilibrium condition, gives a clear explanation of the physical meaning of FFM image patterns. This revised version was published online in June 2006 with corrections to the Cover Date.