Development of silicon wafer packaging technology for deep UV LED

This paper reports a deep‐ultraviolet LED (deep‐UV‐LED) package based on silicon MEMS process technology (Si‐PKG). The package consists of a cavity formed by silicon crystalline anisotropic etching, through‐silicon vias (TSVs) filled with electroplated Cu, bonding metals made of electroplated Ni/AuSn and a quartz lid for hermetic sealing. A deep‐UV LED die is directly mounted in the Si‐PKG by AuSn eutectic bonding without a submount. It has advantages in terms of size, heat dissipation, light utilization efficiency, productivity and cost over conventional AlN ceramic packages. We confirmed a light output of 30 mW and effective reflection on Si (111) cavity slopes in the Si‐PKG. Based on simulation, further improvement of the optical output is expected by optimizing DUV‐LED die mount condition.     

Physics‐based model of lithium‐ion batteries running on a circuit simulator

The authors developed a physics‐based equivalent circuit model of a lithium‐ion battery (LIB) whose parameters are continually updated, reflecting the theoretical calculation results of the Butler‐Volmer equation, diffusion equations of the lithium‐ion and lithium, and Nernst equations of the liquid and solid phases. The developed model was applied to the charge/discharge simulations of an LIB, and the experimental and simulated results of constant current discharges and pulsed‐charge/discharge were found to be in excellent agreement. In particular, using the developed model, analyzing transient responses of the LIB derived from the transition of the electric double layer charging to the electrode reaction is possible. These results demonstrate that the electrochemical performance of an LIB can be calculated on a circuit simulator using the developed model.     

Determination of atomistic deformation of tricalcium silicate paste with high-volume fly ash

We examined the effect of incorporating high-volume fly ash on the atomic arrangement and interatomic deformation behavior of calcium silicate hydrates in tricalcium silicate paste upon exposure to external forces. The interatomic structural changes and strains under compressive load were assessed using synchrotron in situ high-energy X-ray scattering-based atomic pair distribution function analysis. Three different types of strains, which were (a) macroscopic strains from gauges on the surfaces of specimen, (b) strains in a reciprocal space (Bragg peak shift), and (c) strains in real space (PDF peak shift), were compared to each other. All monitored and calculated strains for tricalcium silicate-fly ash (50 wt% fly ash) paste were compared with the counterparts of the pure tricalcium silicate paste. Pair distribution function analysis in the range of r < 10 Å indicated that the atomic arrangement of tricalcium silicate-fly ash was similar to that of synthetic calcium silicate hydrates followed by that of pure tricalcium silicate paste. Moreover, the pair distribution function refinement results revealed that the calcium silicate hydrate structure in tricalcium silicate-fly ash paste was similar to tobermorite 11 Å, unlike that in pure tricalcium silicate paste. The interatomic strain of tricalcium silicate-fly ash in the real space (r < 20 Å) was smaller than that of tricalcium silicate under compression, which suggested that the incompressibility of calcium silicate hydrates at atomistic scale was enhanced by the incorporation of fly ash into it. This was likely to be caused by the increased silicate polymerization of calcium silicate hydrates, which was attributed to the increase in the amount of silicate in their structure via the addition of fly ash.     

Alloy Design,Combinatorial Synthesis,and Microstructure–Property Relations for Low-Density Fe-Mn-Al-C Austenitic Steels

We present recent developments in the field of austenitic steels with up to 18% reduced mass density. The alloys are based on the Fe-Mn-Al-C system. Here, two steel types are addressed. The first one is a class of low-density twinning-induced plasticity or single phase austenitic TWIP (SIMPLEX) steels with 25–30 wt.% Mn and <4–5 wt.% Al or even <8 wt.% Al when naturally aged. The second one is a class of κ-carbide strengthened austenitic steels with even higher Al content. Here, κ-carbides form either at 500–600°C or even during quenching for >10 wt.% Al. Three topics are addressed in more detail, namely, the combinatorial bulk high-throughput design of a wide range of corresponding alloy variants, the development of microstructure–property relations for such steels, and their susceptibility to hydrogen embrittlement.     

Dynamic mechanical properties of three‐component composites (acrylic polymer/epoxy/SiO2) in the glass‐transition region

In previous studies, we reported the linear and nonlinear rheological properties of three‐component composites consisting of acrylic polymer (AP), epoxy resin (EP), and various SiO₂ contents (AP/EP/SiO₂) in the molten state. In this study, the dynamic mechanical properties of AP/EP/SiO₂ composites with different particle sizes (0.5 and 8 μm) were investigated in the glass‐transition region. The EP consisted of three kinds of EP components. The α relaxation due to the glass transition shifted to a higher temperature with an increase in the volume fraction (?) for the AP/EP/SiO₂ composites having a particle size of 0.5 μm, but the α relaxation scarcely shifted for the composite having a particle size of 8 μm as a general result. This result suggested that the SiO₂ nanoparticles that were 0.5 μm in size adsorbed a lot of the low‐glass‐transition‐temperature (T_g) component because of their large surface area. The AP/SiO₂ composites did not exhibit a shift in T_g; this indicated that the composite did not adsorb any component. The modulus in the glassy state (E′_g) exhibited a very weak &phis; dependence for the AP/EP/SiO₂ composites having particle sizes of 0.5 and 8 μm, although E′_g of the AP/SiO₂ composites increased with &phis;. The AP/EP/SiO₂ composites exhibited a peculiar dynamic mechanical behavior, although the AP/SiO₂ composites showed the behavior of general two‐component composites. Scanning electron microscopic observations indicated that some components in the EP were adsorbed on the surface of the SiO₂ particles. We concluded that the peculiar behavior of the AP/EP/SiO₂ composites was due to the selective adsorption of the EP component. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40409.     

Poly(p‐phenylene sulfide) nanofibers prepared by CO2 laser supersonic drawing

Poly(p‐phenylene sulfide) (PPS) nanofibers are prepared by irradiating a PPS fiber with a carbon dioxide (CO₂) laser while drawing it at supersonic speeds. A supersonic jet is generated by blowing air into a vacuum chamber through the fiber injection orifice. Nanofibers obtained at a laser power of 30 W and chamber pressure of 10 kPa exhibit an average diameter of 600 nm and a draw ratio of 110,000. Scanning electron microscopy, differential scanning calorimetry, and wide‐angle X‐ray diffraction analyses are employed to investigate the relationships among the chamber pressure, fiber morphology, and crystallization behavior. The nanofibers exhibit two melting temperatures (T_m): approximately 280°C and 320°C. The endothermic peak at T_m = 280°C is ascribable to lamellar crystals and that at T_m = 320°C to the highly complete crystals, since the polymer molecular chain is highly oriented. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40922.     

High-melt-strength polypropylene with electron beam irradiation in the presence of polyfunctional monomers

High-melt-strength polypropylene (PP) was achieved with irradiation by an electron beam generated from an accelerator in the presence of polyfunctional monomers (PFM). Among 16 PFMs, the relatively shorter molecular chain bifunctional monomers such as 1,4-butanediol diacrylate (BDDA) and 1,6-hexanediol diacrylate (HDDA) were the most effective for enhancing the melt strength of PP. The concentration and dose of the HDDA to obtain the high melt strength PP in irradiation under nitrogen gas atmosphere were 1.5 mmol/100 g PP and 1 kGy, respectively. DSC measurement and dynamic mechanical analysis showed that the thermal behavior of the high-melt-strength PP was different from that of the original PP. Crystallinity and crystallization temperature during cooling after heating were lower and higher in high melt strength PP than original PP, respectively. Elongational viscosity at 180°C of the high-melt-strength PP showed a remarkable increase at a certain elongational time with constant strain rate, demonstrating the typical property of high-melt-strength samples. This implies that a few higher molecular chains of PP, formed by intermolecular combination of its chain by HDDA in irradiation, give higher melt strength to induce entanglement of molecular chains. © 1996 John Wiley & Sons, Inc.     

Generalized warpage parameter

A warpage index (Δψ_m) was introduced for studying warpage characteristics of a plastic part injection molded from PA66 compounded with 30 wt% glass fiber. Δψ_m is defined as Δψ_m = (Δψ_m)_max – (Δψ_m)_min, where ψ_m = ψ(θ)_max, where ψ(θ) = (ε(θ) – α(θ)ΔT)/| α(θ)ΔT|, where ε is the total strain, α is the linear thermal expansion coefficient, ΔT is temperature difference, and θ is the angle along which ε and α are calculated. Finite element analysis was used for calculating flow field in injection, fiber orientation, material anisotropy and warpage. ψ_m is calculated in each finite element, and Δψ_m is calculated in a whole finite element model. Δψ_m is a measure of the ratio of actual shrinkage to the amount of shrinkage that would occur if an element freely shrank. The characteristics of Δψ_m were studied. It has been found that warpage is null if Δψ_m = 0, but that null warpage generally does not indicate Δψ_m = 0. It is shown that Δψ_m quantitatively represents the warped and unwarped state. Δψ_m distinguishes the null warpage state with possible buckling from the null warpage state without possible buckling. It has been shown that material anisotropy is possibly described with Δψ_m, and that the cause of warpage is self-restrictive deformation in an injection molded part. It has been deduced that it is generally not possible to eliminate warpage only by controlling material properties. Δψ_m is obtainable for a plastic part with complex geometry and complex fiber orientation state, and for arbitrary materials. Applications of Δψ_m are left for future study.     

Identification of monofloral honey using voltammetric electronic tongue

Quality assessment of honey is often related to its floral origin which is a complex task to evaluate. Traditional technique of floral assessment is made by melissopalynological method. However, this method is quite time consuming and also often operator dependent. Thus, the fallout is a large range of error in interpretation of the result and hence there is considerable demand for instrumental methods to assess the identification of pollen in honey. In this pursuit, an electronic tongue based on cyclic voltammetry is developed to discriminate honey samples based on their floral types and is described in this paper. The technique has been investigated using platinum as the working electrode and the resultant current from the potentiostat has been considered for data analysis. The use of principal component analysis (PCA) and linear discriminate analysis (LDA) proves to be useful in clustering honey samples. Finally, classification performances are investigated using back-propagation multilayer perceptron (BP-MLP) and radial basis function (RBF) neural network models for identification of different floral origin of honey.