Irradiation of large area Mylar membrane and characterization of nuclear track filter

Ion irradiation of Si⁸⁺ ion beam of 100 MeV was scattered by a gold foil on a Mylar membrane of 25 Μm thickness in the form of film roll (width, 12.5 cm and length, 400 cm) at the Nuclear Science Centre, New Delhi. The characterization of etched nuclear tracks was carried out by gas permeation measurements. The samples cut from the film roll of required size for permeability measurements were etched in a controlled manner in a constant temperature bath of 6N NaOH solution. The opening of the conical etched tracks was characterized by hydrogen gas permeation.     

A radix-8 wafer scale FFT processor

Wafer Scale Integration promises radical improvements in the performance of digital signal processing systems. This paper describes the design of a radix-8 systolic (pipeline) fast Fourier transform processor for implementation with wafer scale integration. By the use of the radix-8 FFT butterfly wafer that is currently under development, continuous data rates of 160 MSPS are anticipated for FFTs of up to 4096 points with 16-bit fixed point data.     

Microclusters as superatoms for developing new materials

With the discovery of solid C₆₀, efforts are being made to develop new clusters and molecules which could be assembled to form new materials. Here we present some recent developments in this direction and discuss bonding in such materials.     

Simulation of leachate migration in leaky aquifers

A two-dimensional cross-section finite difference model is presented to simulate density dependent leachate migration in leaky aquifers. Unlike existing models, a new approach is adopted to couple the groundwater-flow equation and the hydrodynamic dispersion equation with the elimination of the intermediate step of calculating velocities. The concept of the reference density is employed, permitting increased accuracy (over pressure-based models) in the representation of the transport process. The model is then used to study the effect of several hydraulic and transport parameters on the flow pattern and plume migration which are found to be very sensitive to most of these parameters. Equiconcentration and equipotential lines are overlapped to provide a better understanding of the coupling effect.     

Flexible and light weight copper indium diselenide solar cells on polyimide substrates

Thin film flexible CuInSe₂ (CIS) solar cells have been fabricated for the first time on light-weight polymeric substrates. Evaporated Cu---In alloy precursors were selenized in H₂Se atmosphere at around 400°C to grow the CIS absorber layers. Low temperature techniques which are compatible with the polymeric substrates were used to deposit the window layers of CdS and ZnO. The demonstrated active area conversion efficiency of 9.3% makes this light-weight device very attractive for many terrestrial and space power generation applications where high specific power and mechanical flexibility are needed.     

BATCH SEQUENCING

Consider the single machine scheduling problem where there are a number of part types to be processed. A part type is defined as follows: Two parts are of the same part type if the machine does not require a setup in between the processing of these parts. The problem investigated in this paper is to find a sequence of batches of parts (if there are any) where all the requirements for parts are met. A heuristic and an exact algorithm are developed, and computational analysis is performed to measure the performance of the heuristic. The time complexity function of the heuristic is O(n²), and the exact algorithm runs in polynomial time given a fixed upper bound on the number of setups.     

Comparison of vibration and hot‐tool thermoplastic weld morphologies

Because of very different heating rates in hot‐tool and vibration welding, and the higher weld pressures used in vibration welding inducing more squeeze flow, the weld zones in these two processes see very different flows and cooling rates, resulting in different morphologies. The weld morphologies of bisphenol‐A polycarbonate (PC) and poly(butylene terephthalate) (PBT) for these two processes are discussed in relation to these differences. The thickness of the heat‐affected zone (HAZ) in hot‐tool welds increases with the melt time; this zone is thicker than in vibration welds. The HAZ thickness in hot‐tool welds increases from the center toward the edges. The HAZ thickness is more uniform in vibration welds. Hot‐tool welds of PC have large numbers of bubbles around the central plane; the bubble size increases from the center to the edges. PC vibration welds do not have bubbles except near the edges. Both hot‐tool and vibration welds of PBT do not have bubbles. The morphology of the HAZ in PBT is very different in hot‐tool and vibration welds. In hot‐tool welds, the resolidified material consists of a sandwich structure in which two thin layers with very small crystallites surround a thicker central layer in which the spherulites are almost as large as in the original molded material. In vibration welds, the HAZ has large crystallinity gradients across the weld zone as well as squeeze‐flow induced distortion of the small spherulites.     

Microfabrication by X‐ray‐induced polymerization above the lower critical solution temperature

A polymer synthesis method is presented in which chain growth driven by exothermic reaction stimulates a gradual chain collapse. The globular precipitates in such systems can be restrained from coalescing by polymerizing in a quiescent environment. Time‐resolved small‐angle scattering study of the methacrylic acid polymerization kinetics in a quiescent system above its lower critical solution temperature (LCST) in water reveals the following features of this method: (a) growing oligomers remain as rigid chains until a critical chain length is reached, at which they undergo chain collapse, (b) radius of gyration increases linearly with time until a critical conversion is reached, and (c) radius of gyration remains constant after the critical conversion, even while conversion is gradually increasing. Following this self‐stabilizing growth mechanism, we show that nanoparticles can be directly synthesized by polymerizing N‐isopropylacrylamide above its LCST in water. The average size of nanoparticles obtained from a polymer–solvent system is expected to be the maximum extent of reaction spread at that monomer concentration. This hypothesis was then verified by polymerizing N‐isopropylacrylamide above their LCST in water, but by initiating the reaction with X‐rays shielded by a mask. The microfabricated patterns conform well to the size and shape of the mask used confirming that the growing chains do not propagate beyond the exposed regions as long as the reaction temperature is maintained above the LCST. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 429–425, 2006     

Microstructural effects on the tensile properties and deformation behavior of a Ti-48Al gamma titanium aluminide

The effects of microstructure on the tensile properties and deformation behavior of a binary Ti-48Al gamma titanium aluminide were studied. Tensile-mechanical properties of samples with microstructures ranging from near γ to duplex to fine grained, near- and fully-lamellar were determined at a range of temperatures, and the deformation structures in these characterized by transmission electron microscopy (TEM). Microstructure was observed to exert a strong influence on the tensile properties, with the grain size and lamellar volume fraction playing connected, but complex, roles. Acoustic emission response monitored during the tensile test revealed spikes whose amplitude and frequency increased with an increase in the volume fraction of lamellar grains in the microstructure. Analysis of failed samples suggested that microcracking was the main factor responsible for the spikes, with twinning providing a minor contribution in the near-lamellar materials. The most important factor that controls ductility of these alloys is grain size. The ductility, yield stress, and work-hardening rate of the binary Ti-48Al alloy exhibit maximum values between 0.50 and 0.60 volume fraction of the lamellar constituent. The high work-hardening rate, which is associated with the low mobility of dislocations, is the likely cause of low ductility of these alloys. In the near-γ and duplex structures, slip by motion of 1/2<110] unit dislocations and twinning are the prevalent deformation modes at room temperature (RT), whereas twinning is more common in the near- and fully-lamellar structures. The occurrence of twinning is largely dictated by the Schmid factor. The 1/2<110] unit dislocations are prevalent even for grain orientations for which the Schmid factor is higher for <101] superdislocations, though the latter are observed in favorably oriented grains. The activity of both of these systems is responsible for the higher ductility at ambient temperatures compared with Al-rich single-phase γ alloys. A higher twin density is observed in lamellar grains, but their propagation depends on the orientation and geometry of the individual γ lamellae. The increase in ductility at high temperatures correlates with increased activity of 1/2<110] dislocations (including their climb motion) and twin thickening. The role of microstructural variables on strength, ductility, and fracture are discussed. This article is based on a presentation made in the symposium entitled “Fundamentals of Structural Intermetallics,” presented at the 2002 TMS Annual Meeting, February 21–27, 2002, in Seattle, Washington, under the auspices of the ASM and TMS Joint Committee on Mechanical Behavior of Materials.     

Morphological changes in poly(?-caprolactone) in dense carbon dioxide

Morphological changes that take place in poly(?-caprolactone) upon exposure to carbon dioxide at high pressures have been explored as a function of pressure and temperature. SEM and DSC results point to a competition between CO₂-modulated crystallization and pressure-induced phase separation which leads to unique morphologies. At 293 K, exposure to CO₂ at pressures up to 45 MPa leads to recrystallization resulting in higher level of crystallinity and higher melting temperatures. Highest crystallinity levels along with distinct crystal morphology were observed after exposure to CO₂ at 308 K and 21 MPa. At a higher pressure at this temperature (308 K/34 MPa) polymer undergoes melting, and foaming is achieved during depressurization prior to solidification. At 323 K, the polymer is found to display unique crystal morphology with concave crystal geometry as well as porous domains. The results are discussed in terms of the crystallization and phase separation paths that are followed during exposure to CO₂ and the depressurization stages.