A study of parameters affecting the continuous CO2 laser cuts

Abstract

This work attempts to discover, by experimentation, some of the parameters governing cutting efficiency in perspex of a continuous CO₂ laser. The experimentation took the form of taking cuts in specimen pieces with the laser. While varying the parameters of speed of cut and position of the focal plane of the laser beam relative to the surface of the perspex, all other parameters were kept constant. These experiments produced conclusive ideas of the optimum position of the focal plane and the best speeds for cutting perspex at the same time producing the best cut quality obtainable. When the theoretically predicted minimum cut width is compared with the experimentally obtained results, the agreement is found to be almost exact.     

Thermal stress developed during the laser cutting process: consideration of different materials

The laser cutting of metallic substrates results in the development of thermal stresses around the cut edges. Depending on the cutting speed, laser power intensity, and material properties, stress levels reaching and exceeding the yielding limit of the substrate material can result. In the present study, the laser cutting situation is simulated and temperature as well as thermal stress fields are computed for steel, Inconel 625, and Ti-6Al-4V alloy. The cutting speed of the laser is considered to be constant and a constant temperature heat source with a focused spot diameter is assumed along the kerf surface at the cut edge, resembling the laser heat source. The equations for energy and thermal stresses are solved numerically using the finite element method (FEM). It is found that the temperature decays sharply in the vicinity of the cut edges and that the equivalent stress attains high values in this region. Inconel 625 results in the highest thermal stress levels in the vicinity of the cut edges and is then followed by steel and titanium alloy.     

Preconcentration and matrix elimination for the determination of Pb(II), Cd(II), Ni(II), and Co(II)by 8‐hydroxyquinoline anchored poly(styrene‐divinylbenzene) microbeads

Poly(styrene-divinylbenzene), PS-DVB, microbeads were modified with 8-hydroxyquinoline (8-HQ) following nitration, reduction of  NO₂ to NH₂, and conversion of NH₂ to diazonium salt. Characterization of pristine,  NO₂,  NH₂,  NN⁺Cl⁻, and 8-QH functional groups modified microbeads was made by Fourier transform-infrared spectrometry (FTIR) and porosimetry. Total reflectron-X-ray florescence spectrometer (TXRF) was used to test the affinity of the 8-HQ modified microbeads to toxic metal ions. 8-HQ-modified microbeads were used to examine the adsorption capacity, recovery, preconcentration, and the matrix elimination efficiency for Pb(II), Cd(II), Ni(II), and Co(II) ions as a function of changing pH, initial metal-ion concentrations, and also equilibrium adsorption time of the studied metal ions. Preconcentration factors for the studied toxic metal ions were found to be more than 500-fold and recovery between 93.8% and 100.6%. Ultratrace toxic metal-ion concentrations in sea water were determined easily by using modified microbeads. Reference sea-water sample was used for the validation of the method, and it was found that recovery, preconcentration, and the matrix elimination were performed perfectly. For the desorption of the toxic metal ions, 3M of HNO₃ was used and desorption ratio shown to be more than 96%. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Electrorheological properties and creep behavior of polyindole/poly(vinyl acetate) composite suspensions

In this study, electrorheological (ER) properties of polyindole (PIN) and polyindole/poly (vinyl acetate), (PIN/PVAc) conducting composites having different compositions were investigated. Conductivities and dielectric properties of these composites were determined. The particle sizes of the composites were determined by dynamic light scattering method. Suspensions of PIN and PIN/PVAc composites were prepared in silicone oil, at several concentrations (c = 5–25%, m/m) and their sedimentation stabilities were determined. Then the effects of dispersed particle concentration, shear rate, electric field strength, frequency, and temperature onto ER activities of suspensions were investigated. The flow times of these suspensions at various dc electric field strengths were measured. Further, creep tests were applied to the composite suspensions and a reversible viscoelastic deformation was observed.     

Critical assessment of methods for measurement of temperature profiles and heat load history in microwave heating processes—A review

Limitations of microwave processing due to inhomogeneities of power input and energy absorption have been widely described. Over- and underheated product areas influence reproducibility, product quality, and possibly safety. Although a broad range of methods is available for temperature measurement and evaluation of time/temperature effects, none of them is sufficiently able to detect temperature differences and thermally induced effects within the product caused by inhomogeneous heating. The purpose of this review is to critically assess different methods of temperature measurement for their suitability for different microwave applications, namely metallic temperature sensors, thermal imaging, pyrometer measurement, fiber optic sensors, microwave radiometry, magnetic resonance imaging, liquid crystal thermography, thermal paper, and biological and chemical time-temperature indicators. These methods are evaluated according to their advantages and limitations, method characteristics, and potential interference with the electric field. Special attention is given to spatial resolution, accuracy, handling, and purpose of measurement, that is, development work or online production control. Differences of methods and examples of practical application and failure in microwave-assisted food processing are discussed with a special focus on microwave pasteurization and microwave-assisted drying. Based on this assessment, it is suggested that infrared cameras for measuring temperature distribution at the product surface and partially inside the product in combination with a chemical time/temperature indicator (e.g., Maillard reaction, generating heat-induced color variations, depending on local energy absorption) appear to be the most appropriate system for future practical application in microwave food process control, microwave system development, and product design. Reliable detection of inhomogeneous heating is a prerequisite to counteracte inhomogeneity by a targeted adjustment of process and product parameters in microwave applications.     

Maintenance of safety and quality of refrigerated ready-to-cook seasoned ground beef product (meatball) by combining gamma irradiation with modified atmosphere packaging

Abstract: Meatballs were prepared by mixing ground beef and spices and inoculated with E. coli O157:H7, L. monocytogenes, and S. enteritidis before packaged in modified atmosphere (3% O₂+ 50% CO₂+ 47% N₂) or aerobic conditions. The packaged samples were irradiated at 0.75, 1.5, and 3 kGy doses and stored at 4 °C for 21 d. Survival of the pathogens, total plate count, lipid oxidation, color change, and sensory quality were analyzed during storage. Irradiation at 3 kGy inactivated all the inoculated (approximately 10⁶ CFU/g) S. enteritidis and L. monocytogenes cells in the samples. The inoculated (approximately 10⁶ CFU/g) E. coli O157:H7 cells were totally inactivated by 1.5 kGy irradiation. D¹⁰‐values for E. coli O157:H7, S. enteritidis, and L. monocytogenes were 0.24, 0.43, and 0.41 kGy in MAP and 0.22, 0.39, and 0.39 kGy in aerobic packages, respectively. Irradiation at 1.5 and 3 kGy resulted in 0.13 and 0.36 mg MDA/kg increase in 2‐thiobarbituric acid‐reactive substances (TBARS) reaching 1.02 and 1.49 MDA/kg, respectively, on day 1. Irradiation also caused significant loss of color and sensory quality in aerobic packages. However, MAP effectively inhibited the irradiation‐induced quality degradations during 21‐d storage. Thus, combining irradiation (3 kGy) and MAP (3% O₂+ 50% CO₂+ 47% N₂) controlled the safety risk due to the potential pathogens and maintained qualities of meatballs during 21‐d refrigerated storage. Practical Application: Combined use of gamma irradiation and modified atmosphere packaging (MAP) can maintain quality and safety of seasoned ground beef (meatball). Seasoned ground beef can be irradiated at 3 kGy and packaged in MAP with 3% O₂+ 50% CO₂+ 47% N₂ gas mixture in a high barrier packaging materials. These treatments can significantly decrease risk due to potential pathogens including E. coli O157:H7, L. monocytogenes, and S. enteritidis in the product. The MAP would reduce the undesirable effects of irradiation on quality, and extend the shelf life of the product for up to 21 d at 3 °C.     

Synthesis and characterization of novel poly(dimethylsiloxane)/polyindole composites

A series of composites of polyindole (PIN) and poly(dimethylsiloxane) (PDMS) were synthesized chemically using FeCl₃ as an oxidant agent in anhydrous media. The composites were characterized by FTIR and UV‐visible spectroscopies, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), X‐ray diffraction (XRD), elemental analysis, inductively coupled plasma‐optic emission spectroscopy (ICP‐OES), magnetic susceptibility, stress–strain experiments, and conductivity measurements. The conductivities of PIN at different temperatures were also measured and it was revealed that their conductivities were slightly increased with increasing temperature. Moreover, the freestanding films of PDMS/PIN composites were prepared by casting on glass Petri dishes to examine their stress–strain properties. From thermogravimetric analysis results it was found that PDMS/PIN composites were thermally more stable than PIN. Thermal stabilities of PDMS/PIN composites increased with increasing PIN content. It was found that the conductivities of PDMS/PIN composites depend on the indole content in the composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Electrical and dielectric characteristics of Al/polyindole Schottky barrier diodes. II. Frequency dependence

The dielectric properties and ac electrical conductivity of Al/polyindole (Al/PIN) Schottky barrier diodes (SBDs) were investigated by using admittance spectroscopy (capacitance–voltage [C‐V] and conductance–voltage [G/ω‐V]) method. These C‐V and G/ω‐V characterizations were performed in the frequency range of 1 kHz to 10 MHz by applying a small ac signal of 40 mV amplitude from the external pulse generator, whereas the dc bias voltage was swept from (−10 V) to (+10 V) at room temperature. The values of dielectric constant (ε′), dielectric loss (ε″), dielectric loss tangent (tanδ), real and imaginary part of electrical modulus (M′ and M″), ac electrical conductivity (σ_ac), and series resistance (R_s) of the Al/PIN SBDs were found to be quite sensitive to frequency and applied bias voltage at relatively low frequencies. Although the values of the ε′, ε″, tanδ, and R_s of the device were observed to decrease with increasing frequencies, the electric modulus and σ_ac increased with increasing frequency for the high forward bias voltages. These results revealed that the interfacial polarization can more easily occur at low frequencies and that the majority of interface states (N_ss) between Al and PIN, consequently, contribute to deviation of dielectric properties of the Al/PIN SBDs. Furthermore, the voltage‐dependent profile of both R_s and N_ss were obtained from the C‐V and G/ω‐V characteristics of the Al/PIN SBDs at room temperature. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The analysis of leakage current in MIS Au/SiO2/n-GaAs at room temperature

The aim of this study is to determine the reverse-bias leakage current conduction mechanisms in Au/SiO₂/n-GaAs metal-insulator-semiconductor type Schottky contacts. Reverse-bias current-voltage measurements (I–V) were performed at room temperature. The using of leakage current values in SiO₂ at electric fields of 1.46–3.53 MV/cm, ln(J/E) vs. $\sqrt E $ graph showed good linearity. Rom this plot, dielectric constant of SiO₂ was calculated as 3.7 and this value is perfect agreement with 3.9 which is value of SiO₂ dielectric constant. This indicates, Poole-Frenkel type emission mechanism is dominant in this field region. On the other hand, electric fields between 0.06–0.73 and 0.79–1.45 MV/cm, dominant leakage current mechanisms were found as ohmic type conduction and space charge limited conduction, respectively.     

Bond strength of polymer lightweight aggregate concrete

Bond strength, physical, and mechanical properties of lightweight PC were investigated with inclusion of pumice lightweight aggregate in maximum size of 12 mm. As binder material, epoxy resin‐based polymer was used with its hardener. The binder to aggregate ratio was 30% by weight. In addition, steel fibers were added to lightweight PC mixtures in ratio of 0, 0.5, and 1%. After lightweight PC mixture was prepared, it was poured in the molds with different type of steel‐bars in size of 100 × 100 × 100 mm³. The steel‐bars centered in the cubic molds, and they were in size of Ø12, Ø14, and Ø16. The specimens were cured at 60°C for 2 h. On the hardened polymer lightweight concrete (PLC), pull‐out test for bond strength and compressive strength tests were performed. Moreover, ultrasonic pulse velocity, water absorption by weight, specific porosity, and density experiments were carried out. The relation between physical and mechanical properties showed that PLCs become more durable when using ratio of steel fibers. POLYM. COMPOS., 34:2125–2132, 2013. © 2013 Society of Plastics Engineers