Manipulating the microstructure and rheology in polymer‐organoclay composites

A series of nanocomposites prepared by melt‐blending of cloisite‐based organoclays with poly(ethylene‐vinylacetate) (EVA) and neutralized poly (ethylene‐methacrylic acid) (EMA) copolymers were investigated via DSC, small‐angle X‐ray scattering (SAXS), and rheological techniques. SAXS results indicated partial clay exfoliation in all samples. In both EMA and EVA systems, the nominal melting temperature T_m and bulk crystallinity are not significantly affected by the presence of organoclays, suggesting that clay particles are predominantly confined in the amorphous phase. In rheological measurements (above T_m), the EVA‐clay system demonstrated a solid‐like rheological behavior under the small‐strain oscillatory shear, yet it was able to yield and flow under a steady shear, which is the characteristic of physical crosslinking. In contrast, the EMA‐clay system exhibited a melt‐like rheological behavior, where the influence of organoclay on the thermorheological behavior of the EMA composite was quite minimal. We propose that the carbonyl groups of vinylacetate in EVA interact with the clay surface, resulting in a strong physically crosslinking like interaction in the melt. On the other hand, the interaction between EMA and clay is weak because of repulsion between carboxyl anions and negatively charged clay surface.     

Studies on crystal morphology and crystallization kinetics of polypropylene filled with CaCO3 of different size and size distribution

Changes in the crystal morphology, crystallinity, and the melting temperature of thermoplastics resulted in significant changes in the mechanical behavior of composites containing them. For this reason, the research of crystal morphology and crystallization kinetics in thermoplastic composites became an important requirement. The thermoplastic filled with the filler of different size gradation was a new method for improving processability of thermoplastic composites. We have previously reported that the melt viscosity of polypropylene (PP) composites, which were filled with 30 wt % CaCO₃ of effective size gradation, could be evidently declined. In this study, two sizes of CaCO₃, 325 meshes and 1500 meshes, were blended by different proportions and filled into PP matrix with 30 wt %. Crystal morphology and isothermal crystallization kinetics of a series of composites were characterized by differential scanning calorimeter (DSC) and polarizing microscope. The results showed that composites filled with CaCO₃ of effective size gradation leaded to a well‐crystalline order and a large crystal size, while their isothermal crystallization kinetics and crystallization rate constant (k) were declined, and their Avrami exponents (n) and crystallization half‐life (t_1/2) were increased compared with the composites filled with single size CaCO₃. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2437–2444, 2006     

Fatty acid esters with short‐chain alcohols in two‐phase olive pomace oils

Two‐phase decanter olive pomace (TPOP) is the by‐product of a centrifugation system, used to produce olive oil, that separates olive oil and moist pomace. The water content in these olive pomaces is about 70%, while it was 45‐50% in the olive pomace stemming from three‐phase systems (oil, water, and pomace) and 30% in the old press system. The aim of this work is focused on quantification and changes undergone during olive pomace storage in ponds of esters of fatty acids with short‐chain linear alcohols, which can be considered as a refining loss. The results indicate that oil deterioration increases very rapidly, in particular when oil is extracted from the TPOP surface. Special attention should be paid to the storage of TPOP, establishing a maximum of 2 months in all cases.     

Toughening of cycloaliphatic epoxy resins by poly(ethylene phthalate) and related copolyesters

Poly(ethylene phthalate) (PEP) and poly(ethylene phthalate–co‐ethylene terephthalate) were used to improve the brittleness of the cycloaliphatic epoxy resin 3,4‐epoxycyclohexylmethyl 3,4‐epoxycyclohexane carboxylate (Celoxide 2021?), cured with methyl hexahydrophthalic anhydride. The aromatic polyesters used were soluble in the epoxy resin without solvents and effective as modifiers for toughening the cured epoxy resin. For example, the inclusion of 20 wt % PEP (MW, 7400) led to a 130% increase in the fracture toughness (K_IC) of the cured resin with no loss of mechanical and thermal properties. The toughening mechanism is discussed in terms of the morphological and dynamic viscoelastic behaviors of the modified epoxy resin system. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 388–399, 2002; DOI 10.1002/app.10363     

Crosslink reaction of natural rubber with thiuram sulphur donors in the presence of a thiuram monosulfide

The vulcanization of natural rubber was studied with the sulfurating agents dipentamethylene thiuram tetrasulfide (DPTT) and tetramethylene thiuram disulfide (TMTD) in the presence of tetramethyl thiuram monosulfide (TMTM). This last accelerant affects the rate and efficiency of the vulcanization as well as the structures of crosslinks formed by the two sulphur donors. It may give rise to a polymerization between adjacent double bonds and generate a inhomogeneous crosslink distribution with an adverse effect on physical properties. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 491–499, 2002     

A Unified Model for the Mixing of Non‐Newtonian Fluids in the Laminar,Transition, and Turbulent Region

Summary: Non‐Newtonian fluid behavior has significant influence on quantities in chemical engineering like power input, mixing time, heat transfer etc. In the laminar flow region, the concept of effective viscosity by Metzner and Otto is well established. In the transition region between laminar and turbulent flow, the existing concepts use three and even more empirical parameters to determine the specific power input. Here, a unified and general but simple approach is introduced to calculate the power input for shear thinning fluids over the whole flow region using just one empirical parameter. The Metzner‐Otto relation is obtained as a limiting case for the laminar region. The empirical parameter of the new approach is related to the Metzner‐Otto constant. The concept is validated for eight different stirrer systems. Mixing time and maximum shear rate and heat transfer can also be calculated using this approach. The new concept presented should also be applicable for other apparatuses, e.g., static mixers.

Comparison of experimental data and a curve calculated according to the new method (solid line).     

Preparation and characterization of sulfonated polyetherimide/polyetherimide blend membranes

Polyetherimide (PEI) was sulfonated by chlorosulfonic acid (CSA) in 1,2‐dichloroethane for the first time. With the increase of the CSA/PEI repeat unit ratio and/or reaction time, the ion‐exchange capacity (IEC) of the sulfonated polyetherimide (SPEI) increased accordingly. Water‐uptake testing and contact‐angle measurement showed that the hydrophilicity of the SPEI increases with the increase of the IEC. Membranes were fabricated from SPEI/PEI blends with different ratios. The morphologies of the blend membranes were examined by scanning electron microscopy, which showed that the membrane pore size is larger when SPEI with higher IEC was used. With the increase of SPEI ratio in the blend membranes, the membrane pore size also increased. The contact‐angle data of the membranes showed that the hydrophilicity of the blend membrane was elevated because of the sulfonate group on the SPEI molecular backbone. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1709–1715, 2004     

Rheology of poly(propylene)/clay nanocomposites

The linear and nonlinear shear rheological behaviors of poly(propylene) (PP)/clay (organophilic‐montmorillonite) nanocomposites (PP/org‐MMT) were investigated by an ARES rheometer. The materials were prepared by melt intercalation with maleic anhydride functionalized PP as a compatibilizer. The storage moduli (G′), loss moduli (G″), and dynamic viscosities of polymer/clay nanocomposites (PPCNs) increase monotonically with org‐MMT content. The presence of org‐MMT leads to pseudo‐solid‐like behaviors and slower relaxation behaviors of PPCN melts. For all samples, the dependence of G′ and G″ on ω shows nonterminal behaviors. At lower frequency, the steady shear viscosities of PPCNs increase with org‐MMT content. However, the PPCN melts show a greater shear thinning tendency than pure PP melt because of the preferential orientation of the MMT layers. Therefore, PPCNs have higher moduli but better processibility compared with pure PP.© 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2427–2434,2004     

Effect of bentonite on the physical properties and drug‐release behavior of poly(AA‐co‐PEGMEA)/bentonite nanocomposite hydrogels for mucoadhesive

A series of nanocomposite hydrogels for mucoadhesive were prepared from acrylic acid, poly(ethylene glycol) methyl ether acrylate, and intercalated bentonite clay by photopolymerization. The microstructures were identified by X‐ray diffraction (XRD). Results showed that the swelling ratio for the present nanocomposite hydrogels decreased with an increase of bentonite, whereas the gel strength and Young's modulus of the present gels increased with an increase of bentonite. However, the adhesive force of the present gels did not decrease with an increase of bentonite. XRD results indicated that the exfoliation of bentonite was achieved in the xerogels and swollen gels. Finally, the drug‐release behaviors for these gels were also assessed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2934–2941, 2004     

Crystallization,morphology, and mechanical behavior of polylactide/poly(ε‐caprolactone) blends

Optically pure polylactides, poly(L ‐lactide) (PLLA) and poly(D ‐lactide) (PDLA), were blended across the range of compositions with poly(ε‐caprolactone) (PCL) to study their crystallization, morphology, and mechanical behavior. Differential scanning calorimetry and dynamic mechanical analysis (DMA) of the PLA/PCL blends showed two T_gs at positions close to the pure components revealing phase separation. However, a shift in the tan δ peak position by DMA from 64 to 57°C suggests a partial solubility of PCL in the PLA‐rich phase. Scanning electron microscopy reveals phase separation and a transition in the phase morphology from spherical to interconnected domains as the equimolar blend approaches from the outermost compositions. The spherulitic growth of both PLA and PCL in the blends was followed by polarized optical microscopy at 140 and 37°C. From tensile tests at speed of 50 mm/min Young's modulus values between 5.2 and 0.4 GPa, strength values between 56 and 12 MPa, and strain at break values between 1 and 400% were obtained varying the blend composition. The viscoelastic properties (E′ and tan δ) obtained at frequency of 1 Hz by DMA are discussed and are found consistent with composition, phase separation, and crystallization behavior of the blends. POLYM. ENG. SCI., 46:1299–1308, 2006. © 2006 Society of Plastics Engineers